0120 - Removing and installing the exhaust system as from the push in joint, replacing and bolting Engine 102 KE

Operation No. of operation texts and work units or standard texts and flat rates: 49-0210, 49-0215

Bolt (19), washers (20), spring lock washer (22),
nut (23)

remove, check, replace if necessary, fit on.

Tightening torque 25 Nm.

Bolted joints, self-locking nuts (3), bolts (8)

remove, fit on.

Replace self-locking nuts (3), bolts (8) and
seal (5).

Tightening torque 20 Nm.

Tail silencer (9)

remove from rubber ring (18) and take off, fit on

and insert in ring.

Installation instruction
Check tail silencer (9) and rubber ring (18) for

wear, replace if necessary.

Pipe clamp (21)

pull off tail silencer (9), check, replace if

necessary, fit on.

Bolt (24), washers (20), hanger plate (25) and

tensioning plate (26)

take off, examine for wear, fit on.

Center silencer (7)

take off, fit on.

Sintered seal (5), flange (5a), graphite
seal (5b)

check suitability for re-use, replace if necessary.

Installation instruction
Ensure parts are correctly installed.

Rubber buffer (13)

check for wear, replace if necessary.

Exhaust system

check for leaks with engine running.