Remove/install seat belt with emergency tensioning retractor

AR91.40-P-0630K

Remove/install seat belt with emergency tensioning retractor

18.03.2019

Model

208

1

Belt end fitting

2

Plug-in connector

3

Screw

4

Automatic belt retractor

5

Seat belt comfort-fit function connector coupling

R12/1

Left front seat seat belt tensioner (ETR) squib

R12/2

Right front seat seat belt tensioner (ETR) squib

 

Remove/install

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01A

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Assessment of airbag and belt tensioner units in accident vehicles

AH91.00-P-0006-01B

Legal requirements on handling and storing airbags and emergency tensioning retractor units

AH91.00-P-0004-01A

1

Withdraw ignition key

2

Remove rear passenger compartment side trim panel

AR68.30-P-4780K

3

Remove seat belt end fitting (1)

 Bolt on belt end fitting

*BA91.40-P-1001-01A

4

Detach connector coupling (2) at seat belt tensioner squib (R12/1, R12/2)

5

Detach connector coupling for seat belt comfort-fit function (5)

Model 208 as of 06/1998

 Caution

Risk of injury. Injury may result when the tension in the spring in the automatic belt retractor is released.

Never disassemble automatic belt retractors.

AS91.00-Z-0002-01A

6

Remove screw (3) and remove seat belt retractor (4)

 Installation: Observe various versions (left/right) of seat belt tensioner and ensure proper seating in catch.
Never use oil or grease to eliminate noises. Inertia reels that have been opened are no longer under warranty!

 Bolt, front automatic belt retractor

*BA91.40-P-1004-01A

7

Make seat belt tensioners unusable

AR91.40-P-0611A

 Disposal of airbag unit and seat belt tensioners: the defective one must be disposed of properly and in an environmentally-appropriate way.

8

Install in the reverse order

9

Read out and erase fault memory of the SRS system

 Seat belts/emergency tensioning retractors

Number

Designation

Model 202, 208.3

Model 208.4

BA91.40-P-1001-01A

Bolt on belt end fitting

Nm

35

35

 Seat belts/emergency tensioning retractors

Number

Designation

Model 202, 208.3

Model 208.4

BA91.40-P-1004-01A

Bolt, front automatic belt retractor

Nm

35

35