AR83.30-T-1762BAF | Evacuating air conditioning system, leak test | 8.2.05 |
MODELS NMB613.358 /388 with CODE (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater
MODELS NMB613.358 /388
with CODE (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater
with CODE (HO4) Front air conditioning
T83.55-0025-01
3 Shutoff valve on thrust side
4 Shutoff valve on intake side
11 Pressure-side testing and filling valve
12 Suction-side testing and filling valve
Evacuating | |||
Danger! | Risk of explosion from welding or soldering work on closed air conditioning system. Risk of poisoning from inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. | |
| Behavior if air conditioning system is damaged or leaking | All models | |
| Notes on handling refrigerant R134a | Air conditioning with refrigerant R134a | |
1 | Energize electromagnetic shutoff valve | ||
| Cable for activation of solenoid | ||
2 | Detach protective caps from the pressure-side testing and filling valve (11) and from the suction-side testing and filling valve (12) | ||
3 | Connect pressure and suction line of the air conditioning extraction and recycling unit to the pressure-side testing and filling valve (11) and to the suction-side testing and filling valve (12) | Refer to the operating instructions for the air conditioning extraction and recycling unit. Ensure that the pressure-side shutoff valve (3) and the suction-side shutoff valve (4) are unscrewed completely. | |
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4 | Evacuate air conditioning using the air conditioning extraction and recycling unit | Evacuate air conditioning circuit up to the maximum attainable vacuum, but for at least one hour. If moisture has penetrated into the air conditioning circuit, evacuation must be continued for at least 8 hours. | |
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Leak test | |||
5 | Switch off air conditioning extraction and recycling unit | Close valves of air conditioning extraction and recycling unit. Closing the valves prevents the leak test from being distorted by the air conditioning extraction and recycling unit. | |
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6 | Read off vacuum display on the pressure gauge of the air conditioning extraction and recycling unit | Note vacuum pressure value | |
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7 | After waiting for 10 minutes, read off vacuum display on the pressure gauge again | Compare current vacuum value to the recorded vacuum value. If a drop in vacuum is detectable: | |
Fill air conditioning without leak test After filling the air conditioning system, check for leaky areas: | |||
Inspect the refrigeration circuit for leaks. Before repairing leaky area empty air conditioning system: | |||
Discharge air conditioning system Check for leaky areas again after the repair work: | |||
Repeat steps 1 to 7. | |||
8 | Fill air conditioning system | Evacuate and do not carry out leak test. |
Workshop equipment
WE58.40-Z-1002-22A | Air conditioning service station |
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