Remove/install rebound

AR77.20-P-1400A

Remove/install rebound

22.3.12



Removing

1

Remove paneling from tilting/sliding roof

AR77.20-P-0500G

2

Remove guide plate (1)

 Pull out of guide tube (3) toward front of vehicle.

3

Actuate SR switch (N70s1) to open

 Allow control cable (5) to run out of gear. If the operating cable (5) cannot be moved with the electric drive, use emergency crank, see:



Remove trim from rear pillar

 Only on left side.

MODEL 463.220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /320 /321 /324 /325 /327 /328 /330 /331

Model 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346

Model 463.236 /248

AR68.30-P-4505GK

 Operating emergency crank:

Completely pull out emergency crank and then press in approx. 3 to 4 mm.

4

Pull control cable (5) out toward front

 If the operating cable (5) cannot be pulled out, see:



Disassemble gear of electric drive.

 If the operating cable (5) cannot be pulled out after disassembling electric drive, see:



Remove guide tube for tilting/sliding roof cable

Model 463.220/ 221/ 224/ 225/ 227/ 228/ 230/ 231/ 232/ 233/ 240/ 241/ 320/ 321/ 324/ 325/ 327/ 328/ 330/ 331 with code (D27) Electric tilting/sliding roof

AR77.20-P-1410A

Model 463.222/ 236/ 237/ 243/ 244/ 245/ 246/

247/ 248/ 249/ 270/ 271/ 322/ 323/ 332/ 333/ 336/ 340/ 341/ 346 with code (D27) Electric tilting/sliding roof

AR77.20-P-1410GR



Install

5

Install guide tube (3) of operating cable (5)

 Only if guide tube (3) was removed.

Model 463.220/ 221/ 224/ 225/ 227/ 228/ 230/ 231/ 232/ 233/ 240/ 241/ 320/ 321/ 324/ 325/ 327/ 328/ 330/ 331 with code (D27) Electric tilting/sliding roof

AR77.20-P-1410A

Model 463.222/ 236/ 237/ 243/ 244/ 245/ 246/

247/ 248/ 249/ 270/ 271/ 322/ 323/ 332/ 333/ 336/ 340/ 341/ 346 with code (D27) Electric tilting/sliding roof

AR77.20-P-1410GR

6

Assembly gear for electric drive

 Only if electric drive has been disassembled when removing gear.

7

Coat end of new operating cable (5) with lubricant.

*BR00.45-Z-1004-06A

8

Completely insert operating cable (5) into guide tube (3)

 The guide piece (4) on the operating cable (5) should slide into the guide tube opening (3).



Checking

9

Fasten spring balance at end of operating cable (5) (arrows)

10

Pull operating cable (5) out with spring balance

 Do not exceed a maximum force of
80 N.



Install

11

Completely insert operating cable (5) into guide tube (3)

12

Set SR switch to "Lower roof"

 Allow operating cable (5) to run into gear until holes in guide plate (1) and sliding carrier (2) coincide with one another.

13

Screw guide plate (1) to sliding carrier (2).

14

Close tilting/sliding roof

Adjust

15

Perform basic adjustment for operating cable (5) on tilting/sliding roof motor (M12/1m1) and whether tilting/sliding roof closes properly

AR77.20-P-1100-05A



Centering bolts for sliding roof

WF58.50-P-7720-01A

 If the tilting/sliding roof does not close exactly after this adjustment, see:



Carry out fine adjustment of tilting/sliding roof

AR77.20-P-1100-02A

16

Carry out function check



Install

17

Install paneling on rear pillar

 Only if paneling was removed.

Model 463.220 /221 /224 /225 /227 /228 /230 /231 /232 /233 /240 /241 /320 /321 /324 /325 /327 /328 /330 /331

Model 463.222 /237 /243 /244 /245 /246 /247 /249 /270 /271 /322 /323 /332 /333 /336 /340 /341 /346

Model 463.236 /248

AR68.30-P-4505GK

18

Install paneling on tilting/sliding roof

AR77.20-P-0500G

Number

Designation

Order number

BR00.45-Z-1004-06A

Synthetic grease, sliding roof 500 g, DB supply specification 6827.60

A 001 989 46 51