AR72.20-P-1032PM | Adjust rear-end door | 30.4.09 |
MODEL 463.236 /248
with CODE (979) Special protection version
with CODE (ZS6) Special protection version FB6
two-wing rear door with window
MODEL 463.236 /248
with CODE (979) Special protection version
with CODE (ZS7) Special protection version FB7
two-wing rear door with window
P72.20-2190-06
1 Upper maintenance flap for left rear door hinge
3 Clamp for TV tuner wiring harness
4 TV tuner mount
5 Maintenance flap for left rear door hinge
P64.10-2024-02
2 Rear door cutout paneling
5 Maintenance flap for left rear door hinge
P64.10-2025-02
P64.10-2026-11
6 Upper maintenance flap for right rear door hinge
P72.20-2191-06
7 Right rear splash guard
8 Rear door hinge
P64.10-2030-06
9 Door check strap
10 Retainer
11 Pin
12 Upper lock mechanism
13 Bottom lock mechanism
14 Lock mechanism for right rear door
15 Door lock
P72.20-2947-01
16 Closing wedge
17 Adjusting panel
18 Closing wedge
P72.20-2948-01
| Remove/install | ||
1 | Remove rear-end door lining | ||
2 | Remove closing wedge (16) from rear-end door | ||
3 | Remove fire extinguisher agent reservoir | Only on vehicles with fire extinguisher system. | |
4 | Remove left and right stowage box | Only on vehicles with code (E26) Additional battery 100 Ah including cutoff relay | |
5 | Remove paneling on rear door cutout (2) | Remove only on left-hand side. | |
6 | Remove upper maintenance flap from right rear-end door hinge (6) | Installation: Use new micro-encapsulated bolts. | |
| |||
7 | Remove upper maintenance flap for left rear door hinge (1) | Installation: Use new micro-encapsulated bolts. | |
| |||
8 | Loosen TV tuner wiring harness clamp (3) | Only with code (EM9) TV tuner. | |
9 | Remove TV tuner mount (4) | Only with code (EM9) TV tuner. | |
10 | Remove left rear door hinge maintenance flap (5) | Raise and remove at side (arrow) | |
| |||
11 | Remove right rear splash guard (7) | Rear-end door hinge (8) is located below right rear splash guard (7) | |
12 | Loosen door check strap (9) from left and right rear door. | Remove retainer (10) and remove bolt (11) from door check strap (9) | |
Installation: Check retainer (10) and bolts (11), replace if necessary | |||
13 | Adjust rear-end door in relation to body and rear-end door gap | Adjust side windows and doors when open | |
14 | Loosen upper (12) and bottom (13) lock mechanism from body for adjustment | Adjust right rear door so that it is flush. | |
15 | Adjust lock mechanism on right rear door (14). | Adjust left rear door in relation to right rear door so that it is flush | |
16 | Adjust door lock (15) for easy motion on left rear door | Adjust lock mechanism on right rear door (14). | |
17 | Install in the reverse order | Do not yet install closing wedge (16) on rear-end door | |
18 | Cover closing wedge (18) on rear panel with insulation tape or masking tape | ||
19 | Install closing wedge (16) on rear-end door without adjustment panel (17) | ||
20 | Close rear-end doors and open again | ||
21 | Check whether insulation tape or masking tape has been pushed back on closing wedge (18) | If the insulation tape or the masking tape is pushed back by closing the rear-end doors, the adjustment is ok. | |
If the insulation tape or the masking tape is not pushed back when the rear-end door is closed, remove closing wedge (16) on rear-end door and shim with adjustment plate (17) on both sides | |||
22 | Check rear-end door, speaker and back-up assist warning buzzer for proper function |
Test values - rear-end door
Number | Designation | Model | |||
BE72.20-P-1001-01A | Protrusion in relation to rear-end door pillar | Measuring range | 30 mm below top edge of door | mm | 0 to 1.5 |
30 mm below character line (door ridge) | mm | 0 to 1.5 | |||
150 mm above door bottom edge | mm | 0 to 1.5 | |||
Trims, ornamental frames
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