Additional work when replacing sliding door

AR72.16-D-2210-01CH

Additional work when replacing sliding door

Model

900.6

with code T16 (Sliding door right)

with code T55 (Electric operation of sliding door on right)

with code T63 (Electric sliding door(s) unlocking)

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

1

Mark dimensions (a, b) for hole (2.1) in carrier plate (3) on new sliding door (1).

 Dimensions:
a = 183 mm
b = 18 mm

2

Drill bore (2.1) with Ø 9 mm.

3

Deburr hole (2.1).

4

Remove drilling chips.

5

Coat bore (2.1) with zinc dust paint

6

Insert pull-in nut into hole (2.1) on sliding door (1) and pull in.

7

Insert carrier plate (3) into sliding door (1) and fasten bolt (4).

8

Align carrier plate (3) and mark holes (2.2).

 Observe dimension (c) when aligning carrier plate (3).

 Dimensions:
C = 10 mm

9

Unscrew bolt (4) and remove carrier plate (3).

10

Drill Ø 9 mm holes (2.2).

11

Deburr holes (2.2).

12

Remove drilling chips.

13

Coat bores (2.2) with zinc dust paint.

14

Insert pull-in nut into hole (2.2) on sliding door (1) and pull in.

15

Mark hole (5) for obstruction sensor strip on new sliding door (1).

 Dimensions:
d = 65 mm
e = 20 mm

16

Drill Ø 17 mm hole (5).

17

Deburr bore (5).

18

Remove drilling chips.

19

Coat bore (5) with zinc dust paint.

20

Drill Ø 32 mm holes (9) for preembossed drilling point for drive on new sliding door (1).

21

Deburr hole (9).

22

Remove drilling chips.

23

Coat bore (9) with zinc dust paint. .

24

Mark dimensions (f, g, h, i) outer emergency release (2) on new sliding door (1)..

 Dimensions:
f = 255 mm
g = 120 mm
h = 95 mm
i = 115 mm
Measure dimension g from top edge of protective strip.

25

Make opening for outer emergency release (2) on new sliding door (1).

26

Deburr opening.

27

Remove metal shavings.

28

Coat edges of opening with zinc dust paint. .

29

Mark dimension (k) for control cable distributor (6) on sliding door (1).

 Dimensions:
k = 83 mm

30

Insert control cable distributor (6) into sliding door (1) and align according to marked dimension (k).

 Control cable distributor (6) must lay flat against inner door panel.

31

Transfer holes from control cable distributor (6) to sliding door (1) and drill with Ø 4.0 mm bit.

32

Deburr holes.

33

Remove drilling chips.

34

Coat bores with zinc dust paint.

35

Rivet control cable distributor (6) into sliding door.

36

Transfer dimensions for opening (8) on inner emergency release (7) from old sliding door to new sliding door (1).

37

Saw opening (8) for inner emergency release (7) on new sliding door (1).

38

Deburr opening (8).

39

Coat edges of opening (8) with zinc dust paint.

40

Hold inner emergency release (7) in opening (8) and mark holes for bolts.

41

Center punch marked holes and drill with Ø 3.2 mm bit.

42

Coat bores with zinc dust paint.