AR72.15-D-2101A | Disassemble/assemble hinged door | 25.11.09 |
MODEL 901.0 /3 /4, 902.0 /3 /4, 903.0 /3 /4, 904.0 /3 /4
D72.15-0004-09
1 Mirror
2 Plug
3 Door
4 Window guide rail
5 Window frame seal
6 Window(s)
7 Triangular window
8 Sealing strip
9 Crank mechanism carrier plate
10 Torx screw
11 Screw
12 Hinge, top
13 Screw
26 Bracket for hazard warning triangle
27 Cover
28 Door lock
29 Mount for cover
30 Screw
31 Screw
32 Screw
33 Outside door handle
34 Plug
35 Clips
36 Cap (anti-theft protection)
37 Screw
14 Hinge, bottom
15 Screw
16 Door check strap
17 Screw
18 Cover
19 Trim ring
20 Window crank
21 Door trim
22 Screw
23 Cable
24 Hazard warning triangle
25 Screw
| Disassemble/assemble | ||
1 | Remove hinged door | ||
2 | Remove door trim from hinged door (11) | ||
3 | Unscrew mirror (1) | | |
| Mirror mount changed from 2-point to 3-point | Model 901, 902, 903, 904 as of xP 626 622 Only with code F68 (Electrically adjustable heated outside rearview mirror) When replacing the mirror up the VIN mentioned above, it is necessary to modify the mirror support | |
| Modify mirror support | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 up to xP 626 621 with CODE (F68) Left and right electrically adjustable heated outside rearview mirror | |
4 | Loosen outer door handle (33) | | |
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5 | Slightly move outer door handle (33) toward front and lift off | ||
6 | Close rotary tumbler on door lock (28) | Catch 2 | |
7 | Remove door lock (28) with cable (23) | | |
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Parts for anti-theft protection (35, 36, 37) are installed as standard feature as of VIN xP 769 567. Retrofitting can be accomplished without problems on all older vehicles. | |||
8 | Arrest window (6) using special tool | | |
9 | Remove crank mechanism carrier plate (9) | Assemble: Check seal strip (8) | |
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10 | Remove wedge and remove window downward | ||
11 | Remove window guide rail (4) | ||
12 | Remove exterior window frame seal (5) | Assemble: Check window frame seal. | |
13 | Slightly lift rubber seal of corner window from inside and moisten with lubricant | ||
14 | Press off corner window (7) from inside to outside | ||
15 | Remove door holder (16) | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 up to xP 780 965 | |
Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 as of xP 780 966 | |||
Installation: Check door holder, grease. | |||
| Door holder changed | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 as of xP 605 569 Door holder mount on A-pillar changed from M6 to M8. When replacing door holder up to VIN xP 605 568 retrofit mount on A-pillar as well as mount on door: | |
| Installing new, improved door holder | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 up to xP 780 965 | |
| Door holder changed | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 as of xP 780 966 Door holder mount on door changed When replacing door holder as of VIN 1P 605 569 up to VIN xP 780 965 rework bracket on door: | |
| Installing new, improved door holder | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 up to xP 780 965 only part A. | |
16 | Unscrew top (12) and bottom (14) door hinges | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 up to xP 649 999 To relieve the load on the door holder, replace lower door hinge with door hinge with wide wind gust retention lug (11 mm) | |
| Lower door hinge changed | Model 901.0/3/4, 902.0/3/4, 903.0/3/4, 904.0/3/4 as of xP 650 000 | |
17 | Unscrew detachable body components (26, 29) | Driver side | |
18 | Assemble in the reverse order |
Hinged doors
Number | Designation | Model | ||
BA72.15-N-1002-01A | Screw, outside rearview mirror to hinged door | Nm | 25 | |
BA72.15-N-1007-01A | Bolt, door hinge to hinged door | Nm | 25 | |
BA72.15-N-1010-01A | Bolt, outer door handle to hinged door | Nm | 10 | |
BA72.15-N-1011-01A | Bolt, door lock to hinged door | Nm | 10 | |
BA72.15-N-1012-01A | Bolt, crank mechanism panel to hinged door | Nm | 10 | |
000 589 01 10 00
Torx bit set
Long wedge
115 589 03 59 00