Remove/install inner corner pillar paneling

AR64.30-D-5794A

Remove/install inner corner pillar paneling

14.05.2019

Model

690.63/64

Model

901.06/36/37/46/66/67, 902.06/07/36/37/46/47/66/67, 903.06/07/36/37/46/47/66/67, 904.06/36/46/66

Repair shown on right side of the vehicle

1

Inner corner pillar paneling



Remove

 Warning

Risk of injury caused by performing testing or repair work on airbag or emergency tensioning retractor units.

Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply.

AS91.00-Z-0001-01D

Topical note

Notes on performing repair, body work and welding on vehicles with airbags and RTE units

AH91.00-P-0002-01M

Topical note

General information on body repair

AH60.00-N-0001-01A

1

Remove rear bumper

AR88.20-D-2200A

 The repair description must be correspondingly performed for the left side of the vehicle

2

Remove rear door step

AR88.30-D-8832A

 Only with code W73, rear-end door step.

3

Remove rear doors

AR72.20-D-1901A

4

Remove side wall lining

Only in vehicles with sidewall lining, code VA1/ VA2

5

Remove door seal

6

Remove taillamps

AR82.10-D-4905AB

7

Remove other detachable parts in repair area

8

Cover all detachable body components that remain in the area to be repaired

9

Remove end plate

AR64.20-D-5731A

10

Remove right outer corner pillar paneling

AR64.30-D-5724A

11

Remove reinforcement plate for right outer corner pillar paneling

AR64.30-D-0001A

12

Cut off right inner corner pillar paneling

AR64.30-D-5794-01A

AR64.20-D-0002A

 Cut spot welds.

 Spot weld milling cutter

*201589005100



Install

13

Align, grind off connecting plates and coat with zinc dust paint

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

14

Prepare right inner corner pillar paneling for installation

AR64.30-D-5794-02A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

15

Weld in right inner corner pillar paneling (1)

AR64.30-D-5794-03A

Topical note

Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A

General notes on welding

AH60.00-N-0005-01A

16

Grind off any residue welding material

17

Clean areas repaired and priming with MB primer filler

18

Install reinforcement plate for right outer corner pillar paneling

AR64.30-D-0001A

19

Install right outer corner pillar paneling

AR64.30-D-5724A

20

Install end plate

AR64.20-D-5731A

21

Supplement standard seals with MB body sealant

AR97.10-D-4000A

 Seam seals after repairs.

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

22

Supplement standard underfloor protection with MB permanent underbody sealant

23

Paint repair area adjacent surfaces

24

Add cavity preserving agent

25

Install door seal

26

Install rear doors

AR72.20-D-1901A

27

Install taillamps

AR82.10-D-4905AB

28

Install side wall paneling

Only in vehicles with sidewall lining, code VA1/ VA2

29

Install rear door step

AR88.30-D-8832A

 Only with code W73, rear-end door step.

30

Install rear bumper

AR88.20-D-2200A

31

Reinstall other detachable parts

Repair materials

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20