Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
D63.20-1103-09
1 Mark separation line (8) with length of d = 365 mm on inner A-pillar section (1) at a distance of e = 225 mm measured from edge (arrow)
.
2 Draw separation line (9) as an extension from line (8).
3 Draw contours (arrows) on inside section of A-pillar (1).
4 Draw separation line (8) on body at a distance of f = 15 mm from drawn panel contours (arrows).
5 Separate inside section of A-pillar (1) along separation lines (8, 9 and 10).
D63.20-1104-06
6 Punch holes in area (I) at equal distances of 40 mm and with a of 6 mm.
7 Insert and fit part (2) between
inside and outside sections of A-pillar.
8 Copy bore holes in area (J) over to part (2) and punch holes with a
of 6 mm.
9 In area (K) punch holes at an equal distance of 30 mm, beginning with h = 190 mm, at a distance of g = 25 mm from panel edge and with a of 6 mm.
10 In area (L) punch a hole with a of 6 mm in both the vertical and horizontal surfaces at a distance of 8 mm from the panel edge.
11 At the lower point, punch 2 holes 50 mm apart with a of 6 mm.
i=20 mm
j=70 mm
12 Grind part (2) on both sides near holes and coat with zinc dust paint.