Model | 405.100/101/102/103/120/121/122/123/200/201/220/221 |
with code H63 (VarioPower (power hydraulic), closed circuit) | |
Model | 405.100/101/102/103/120/121/122/123/200/201/220/221 |
with code H64 (VarioPower (power hydraulic), open circuit) | |
Model | 405.100/101/102/103/120/121/122/123/200/201/220/221 |
with code H65 (VarioPower (power hydraulic), closed+open circuit) |
G55.30-3196-01
G55.30-3194-01
G54.25-3456-71
1 | Bolt |
2 | Hydraulic pump |
3 | Hydraulic fluid reservoir |
shown on oil level indicator with inspection glass (4) |
4 | Inspection glass |
Shown on oil level indicator with bar graph (5) |
5 | Bar graph |
6 | Pushbutton |
A | Oil level range |
A23 | Hydraulics output unit |
G55.30-3475-01
G55.30-3372-01
G55.30-3373-01
Shown with code H65 (VarioPower (power hydraulics), closed + open circuit) |
7 | Hydraulic connection (return line) |
8 | Hydraulic connection (pressure line) |
9 | Hydraulic connection (return line) |
10 | Hydraulic connection (pressure line) |
Shown with code H93 (Front pressure and return line, hydraulic circuit 3) or with code H94 (Front pressure and return line, open circuit) |
11 | Hydraulic connection (return line) |
Shown with code H93 (Front pressure and return line, hydraulic circuit 3) or with code H94 (Front pressure and return line, open circuit) |
12 | Hydraulic connection (pressure line) |
Danger ! | Risk of death. There is a risk of death to persons located within the tilting range or underneath the raised dump body during operation. Risk of injury There is a risk of body parts being crushed or pinched when the dump body is lowered. | All persons must remain outside the tilting range of the dump body during its operation. Always secure the dump body with dump body supports before starting any work underneath it. | |
Danger ! | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Danger ! | Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid. | Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. | |
Filling | |||
1 | Operate parking brake and move driving lever into neutral | ||
2 | Raise and secure dump platform | See operator's manual. | |
3 | Switch on the ignition and press and hold down button (6) for 5 s until the hydraulics output unit (A23) is switched on | With bar graph (5) as oil level indicator | |
4.1 | Fill hydraulic fluid reservoir (3) of power hydraulics and observe bar graph (5) while doing so | With bar graph (5) as oil level indicator | |
The oil level must be within the specified oil level range (A). Do not fill beyond maximum oil level range (A) indicated on the bar graph (5). | |||
Except code H97 (Carboxylic acid ester for hydraulic system)Engine oil SAE 10 W | |||
With code H97 (Carboxylic acid ester for hydraulic system)Panolin HLP synthetic 46 (HLP/HLP-D46, ISO-VG) | |||
4.2 | Fill hydraulic fluid reservoir (3) of power hydraulics and observe inspection glass (4) while doing so | With inspection glass (4) as oil level indicator | |
The oil level must be in the visible area. Do not fill beyond visible area of the inspection glass (4). | |||
Except code H97 (Carboxylic acid ester for hydraulic system)Engine oil SAE 10 W | |||
With code H97 (Carboxylic acid ester for hydraulic system)Panolin HLP synthetic 46 (HLP/HLP-D46, ISO-VG) | |||
5 | Unscrew bolt (1) | Model 405 with code H63 (VarioPower (power hydraulics.), closed circuit) or code H65 (VarioPower (power hydraulics), closed + open circuit) | |
6 | Fill hydraulic pump (2) with oil | Model 405 with code H63 (VarioPower (power hydraulics.), closed circuit) or code H65 (VarioPower (power hydraulics), closed + open circuit) | |
Except code H97 (Carboxylic acid ester for hydraulic system)Engine oil SAE 10 W | |||
With code H97 (Carboxylic acid ester for hydraulic system)Panolin HLP synthetic 46 (HLP/HLP-D46, ISO-VG) | |||
7 | Screw in bolts (1) and tighten | Model 405 with code H63 (VarioPower (power hydraulics.), closed circuit) or code H65 (VarioPower (power hydraulics), closed + open circuit) | |
Bleeding | |||
8.1 | Connect measuring instrument to hydraulic connection (7, 8) | Model 405 with code H63 (VarioPower (power hydraulics.), closed circuit) or code H65 (VarioPower (power hydraulics), closed + open circuit) | |
| 000 588 04 21 00 Measuring instrument | ||
Model 405 with code H65 (VarioPower (power hydraulics), closed + open circuit) | |||
With code H93 (Front pressure and return line, hydraulic circuit 3) | |||
8.2 | Connect measuring instrument to hydraulic connection (9, 10) | Model 405 with code H64 (VarioPower (power hydraulics.), open circuit) or code H65 (VarioPower (power hydraulics), closed + open circuit) | |
| 000 588 04 21 00 Measuring instrument | ||
Model 405 with code H65 (VarioPower (power hydraulics), closed + open circuit) | |||
With code H94 (Front pressure and return line, open circuit) | |||
9 | Switch on live power take-off | See operator's manual. | |
No consumers must be connected to the power hydraulics. | |||
10 | Start engine | ||
11 | Adjust volumetric flow rate by moving joystick to approx. 20 l/min | See operator's manual. | |
12 | Run engine in idle for approx. 1 minutes | The hydraulic system is bled and the hydraulic lines and hydraulic fluid cooler are filled. | |
13 | Turn off engine | ||
14 | Switch off live power take-off | See operator's manual. | |
15 | Disconnect tester | ||
16 | Check oil level | ||
|
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