AR49.10-P-7280TC | Remove / install exhaust system from flange connection | 21.10.11 |
ENGINES 628.961 in MODEL 211.028
P49.10-2517-09
1 Crossmember
2 Catalytic converter
5 Rear muffler
6 Exhaust rubber mount
3 Clamp
4 Bracket
| Remove/install | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | |
| Notes on self-locking nuts and bolts | ||
1 | Lift/jack up vehicle | ||
2 | Remove bottom section of soundproofing | ||
3 | Detach crossmember (1) from frame floor assembly | | |
4 | Support exhaust system with transmission jack and transmission platform | Transmission jack | |
Transmission plate for passenger cars and commercial vehicles | |||
5 | Detach bracket (4) from transmission | | |
6 | Pry off clamps (3) | Installation: Use emery cloth to remove combustion and corrosion residues at connection points. | |
7 | Unhook rear muffler (5) at left and right at exhaust rubber mounts (6) | Check exhaust rubber mount (5), replace if worn. | |
Use lubricant | |||
Lubricant paste | |||
8 | Lift out exhaust system | Lower the transmission jack and tilt the exhaust system 45° around the longitudinal axis. | |
9 | Install in the reverse order | ||
10 | Check installation position and unobstructed movement of exhaust system, if required align exhaust system | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
11 | Test run engine and check exhaust system for leaks |
Crossmember and front reinforcement
Exhaust system
Number | Designation | Engine | |
BA49.10-P-1001-01H | Nut, support for exhaust bracket to transmission | Nm | 20 |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 | A 000 989 01 60 |
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