AR49.10-P-5531A | Removing and installing catalytic converter or front exhaust system | 17.11.05 |
ENGINE 112.921 in MODELS 210.063 /263 /081 /281
ENGINE 112.941 in MODELS 210.065 /082 /265 /282
ENGINE 113.940 in MODELS 210.070 /270
ENGINE 113.980 in MODELS 210.074 /274
P49.10-0308-06
158 Catalytic converter
11/1 Bolts
11/2 Nuts
11/3 Nuts
11/4 Sealing ring
11/6 Heat shield
G3/3 Left O2 sensor upstream of TWC
G3/4 Right O2 sensor upstream of TWC
G3/3x1 Plug connection
G3/4x1 Plug connection
| Remove/install | ||
1 | Disconnect plug connection for left and right O2 sensors upstream of TWC (G3/3x1, G3/4x1) | ||
2.1 | Detach front axle torsion bar from longitudinal frame member and swivel torsion bar downwards | Models 210.063/263/065/265 Replace bolts. | |
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3 | Unscrew bolts (11/1) at flange connection between front exhaust system / exhaust manifold | If bolts are sluggish or thread is damaged: | |
Replace rivet nuts in exhaust manifold. | |||
Bolts | |||
4 | Unscrew nuts (11/2) on bracket | Replace nuts | |
5 | Disconnect flange connection between front / rear exhaust system and remove front exhaust system with catalytic converter (158) | Ensure that heat shield (11/6) is not damaged while removing and installing catalytic converter (158). Check seal ring (11/4) for damage and replace if necessary. Use emery cloth to remove combustion and corrosion residues at connection points. Replace nuts (11/3). | |
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| Notes on disposing of catalytic converters | Vehicles with three-way catalytic converter code 620a | |
6 | Install in the reverse order | Install catalytic converter free of stress. |
Exhaust manifold
Number | Designation | Engine | Engines 113.940/941/ | |
BA14.10-P-1002-01B | Flange connection, exhaust manifold and front exhaust pipes | Nm | 20 | 20 |
Front axle stabilizer bar
Number | Designation | Model 210 without level control / | Model 210 with level control / | |
BA32.20-P-1001-02D | Self-locking bolt, torsion bar to frame | Nm | 20 | 20 |
BA32.20-P-1002-02D | Self-locking bolt, torsion bar | Nm | 80 | 80 |
Exhaust system
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