Replace defective line connection at plastic line

AR47.25-D-0017A

Replace defective line connection at plastic line

01.12.2016

Engine

111.984 in model 902, 903, 904

with code MY9 (Liquefied Gas Technology (LGT))

1

Connector

2

Cutting ring

3

Union nut

4

Plastic line

 Danger !

Risk of explosion due to escaping combustible gas or overheating of gas cylinders.Risk of injury caused by burns to skin and eyes. Risk of frostbite to body parts caused by escaping gas and by touching components near the valves when emptying gas cylinders. Risk of poisoning or suffocation caused by inhaling gas.

Remove any sources of ignition.
Protective clothing, safety gloves and safety glasses must always be worn.
Ensure that the work area is adequately ventilated.
When working on vehicles at ambient temperatures over 60 °C, all gas cylinders must be removed.

AS00.00-Z-0018-01A

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A



Note on calculation of tightening torque when using insertion or socket tools with various effective lengths

AH00.00-P-0015-01CW



Remove

1

Unscrew union nut (3) for the defective plastic line (4)

 The plastic line (4) must be emptied.

2

Remove plastic line (4) from the threaded connection

3

Cut off plastic line (4) behind the cutting ring (2)



Install

4

Push on new cutting ring (2)

5

Hold plastic line (4) with clamp pliers

 Clamping pliers

*950589003700

6

Drive in connector (1) with a plastic mallet

7

Tighten union nut (3)

 Union nut on plastic line

*BA47.25-N-1010-01K

8

Perform a GAP

 Fuel lines/hoses

Number

Designation

Engine 111.984

BA47.25-N-1010-01K

Union nut on plastic line

Nm

30