AR46.25-P-1000QB | Remove/install expansion reservoir | 29.8.07 |
MODEL 203 with ENGINE 272 except CODE (480) Rear axle level control system
MODEL 209 with ENGINE 272, 273
P46.25-2058-06
Engine 272
01 Puller hook
1 Cap
2 Power steering expansion reservoir
2a Clamp
2b Bolts
2c Sealing ring
3 Return hose
4 Power steering pump
P46.25-2109-11
Engine 273
1 Cap
2 Power steering expansion reservoir
3 Return hose
5 Feed hose
| Remove/install | ||
Danger! | Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | |
| Before opening the hydraulic circuit of the power steering, thoroughly clean the area surrounding the separation point. Even minute particles of dirt, introduced into the hydraulic components, can result in malfunctions or damage to the power steering | ||
1 | Remove intake air duct upstream of air filter | ||
2 | Remove screw cap (1) of expansion reservoir (2) | Press the cap (1) downwards and turn counterclockwise through 90°. | |
3 | Extract steering gear oil from expansion reservoir (2) | | |
4 | Detach return hose (3) from expansion reservoir (2) | Collect steering gear oil which runs out with rags and seal connections immediately with stop plugs. | |
7 mm socket hexagon | |||
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Engine 272 | |||
5 | Remove feed hose (5) from expansion reservoir (2) | Engine 273 | |
Collect steering gear oil which runs out with rags and seal connections immediately with stop plugs. | |||
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6 | Pull clamp (2a) out to the side with pulling hook (01) | Engine 272 | |
Installation: Mount clamp (2a) using press-on tool. | |||
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7 | Unscrew bolts (2b) | Engine 272 | |
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8.1 | Remove expansion reservoir (2) from connection fitting of power steering pump (4) | Engine 272 | |
Installation: Install new sealing ring (2c). | |||
8.2 | Pull expansion reservoir (2) out upwards (arrow) | Engine 273 | |
9 | Install in the reverse order | ||
10 | Fill and bleed power steering pump (4) | ||
11 | Check oil level in expansion reservoir (2) and correct if necessary | ||
| Power steering - checking and correcting oil level |
Power steering pump
Number | Designation | Engine 272 | Engine | |||
BA46.30-P-1004-01K | Hose clamp, hydraulic line to power steering pump expansion reservoir | Nm | 3 | 3 | ||
BA46.30-P-1008-01K | Bolt, power steering expansion reservoir to front cover at cylinder head | Nm | 9 | 9 | ||
129 589 00 91 00
Pulling hook
Set of stop plugs
Hand pump
Press-on tool
210 589 00 71 00
140 589 02 33 00
272 589 01 40 00
Hose clamp pliers
003 589 03 37 00
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