During the assembly procedure the new parts of the repair kit must always be used. Additional parts that are found to be damaged, must also be replaced. All sliding parts must be greased using the grease included with the repair kit.
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1 Replace seal rings (28) on the piston lower section (19.1) and piston upper section (19.2).
2 Insert seal ring (24) and plain washer (25) into piston lower section (19.1).
3 Insert valve (27) and spring (26) into the piston upper section (19.2).
4 Bolt piston lower section (19.1) tightly together with piston upper section (19.2).
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5 Replace seal ring (22) on plunger (21).
6 Insert plunger (21), spring (20) and piston (19) into housing lower section (3).
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7 Insert spring (18), spring guide (17), seal (16) and intermediate plate (15) into housing lower section (3), and fit cover (14).
8 Insert roller (13).
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9 Fit mounting console (12) onto housing lower section (3).
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10 Insert guide sleeves (11) into spring (9).
11 Insert spring (9) into groove of cam (10).
12 Guide the lever (8) through the boot (1) and the housing upper section (2) and insert into the cam bore (10).
13 Insert the cam (10) into the housing upper section (2) such that the ends of the springs (9) are routed into the grooves.
14 Slide the bolt (7) flush through the bores
of the housing upper section (2), guide sleeves (11) and cam (10).
Pull lever (8) back until the bore of the bolt (7) is released.
15 Press lever (8) into cam (10) and bolt (7), and line bores up with each other.
16 Mount roll pin (6).
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17 Mount intermediate plate (4) and housing upper section (2) onto housing lower section (3) and fasten together using bolts (5).
Note the markings (arrows).
18 Pull boot (1) over housing upper section (2).