1 - Workbench accessories | |
D = Pressure reducing valve. | |
FN1 = Pressure regulating valve (fine adjustment) with discharge to atmosphere. Actuates stand circuit 1. | |
V = Workbench supply pressure gage. | |
1 = 3 = Pressure indicating manometers with 0.10 bar divisions, capacity going up to 16 bar. Indicates the test circuits pressure. | |
20L = Air reservoir with 20 liter capacity. | |
C = V = Faucet (taps). | |
(1) = (3) = Quick couplers available on the stand. | |
2 - Visual inspection | |
Check the valve for external damages. | |
3 - Connect the valve to the stand | |
Install the angle measuring device, mount the valve onto the stand as per the corresponding diagram and plug: | |
Quick coupling (1) (test stand) to connection 11 | |
Quick clamping device (3) (test stand) to connection 21 | |
B42.20-0006-12
4 - Test the tightness | |
Actuated position: | |
Actuate the valve FN1 until the manometer 1 reaches 8 bar pressure. | |
With the valve wrist in the released brake position (released wrist) check the pressure in the manometer 3 which must be of 8 bar. | |
Check whether there are leaks in the union areas between the body and the exhaust (discharge) | |
Release position: | |
Actuate the valve FN1 until the manometer 1 reaches 8 bar pressure. | |
With the valve wrist in the actuated brake position (locked wrist) check the pressure in the manometer 3 which must be of "0" (zero) bar. | |
Check whether there are leaks in the union areas between the body and the exhaust (discharge) outlet. | |
Note: If a leak is found, disassemble the valve and replace the damaged components. | |
5 -Perform function check | |
Actuate the valve FN1 until the manometer 1 reaches 8 bar pressure. | |
Move the valve wrist up to an angle of 20° from the released brake position (released wrist). | |
Check the pressure in the manometer 3 which must be between 4.1 to 4.8 bar | |
Move the valve wrist up to an angle of 55° from the released brake position (released wrist). | |
Check the pressure in the manometer 3, which should be of “0” (zero) bar. | |
At the angle of approximately 90° the wrist should lock and the pressure at the manometers 3 must be of “0” (zero) bar. | |
6 - Test the electric connector | |
Feed the electric connector with a current of 12 V. | |
Move the valve wrist to the released brake position (released wrist). | |
Check the contact, which must be opened. | |
Move the valve wrist to the actuated brake position (locked wrist). | |
Check the electric contact, which must be closed. | |
7 - Remove the valve from the test stand | |
De-pressurize the valve circuits and disconnect the test hoses. | |
Disconnect the electric cables. | |
Remove the valve from the device and from the stand and cover the ports with the appropriate plastic plugs. |
B42.20-0001-02