ar4210p0220gi

Remove/install brake disc

Typ ar · téma 42.10 · verze 0300 · 2011-12-19

Platí pro: MODEL 163.113 #A as of 289565, 163.113 #X as of 754620, 163.154 #A as of 289565, 163.128 /172 /174 /175 MODEL 163.154 /157 except CODE (494) USA version

Není k dispozici v jazyce „cs“; zobrazeno v jazyce Angličtina.

Zařazení

Funkční skupina 2 Podvozek › 42 Brzdy - hydraulická část a mechanická část › 42.10 Provozní brzda — Řada 163 (modely 113, 128, 154, 157, 172, 174, 175)

EinPAS 21 Brzdy/podtlakový systém/vzduchotlaké zařízení › 21.15 Provozní brzda/podtlakový systém › 21.15.40 Přední provozní brzda — Řada 163 (modely 113, 128, 154, 157, 172, 174, 175)

EinPAS 21 Brzdy/podtlakový systém/vzduchotlaké zařízení › 21.15 Provozní brzda/podtlakový systém › 21.15.42 Zadní provozní brzda — Řada 163 (modely 113, 128, 154, 157, 172, 174, 175)

AR42.10-P-0220GI

Remove/install brake disc

8.12.11

MODEL 163.113 #A as of 289565,
163.113 #X as of 754620,
163.154 #A as of 289565,
163.128 /172 /174 /175

MODEL 163.154 /157 except CODE (494) USA version

Remove/install brake disc

P42.10-2067-01

61 Brake disk

64 Security bolt

Modification notes

29.11.11

Long-life grease repair materials replaced by hot-grease paste

Operation step 8

Remove/install

Danger!

Risk of injury to skin and eyes caused by handling hot or glowing objects.

Wear safety gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

Notes on repairs to brake system

AH42.00-P-0003-01A

1

Remove wheels

Remove/install wheels, rotate if necessary

AP40.10-P-4050GH

2

Release parking brake

Only if removing brake disks (61) at rear axle.

3

Check brake lining thickness and brake disks (61)

Only replace brake pads and brake disks (61) in complete sets if necessary.

Inspect condition of brake disks

AP42.10-P-4258GH

Check brake lining thickness

If the brake pads have worn down to beyond the wear limit, the bar between the sealing groove and dust cap may be damaged; therefore:

AP42.10-P-4253GH

Inspect brake system for leaks with pressure tester.

AR42.10-P-0015GH

4

Remove brake disk

Remove/install front axle brake caliper.

AR42.10-P-0070GI

Remove/install rear axle brake caliper.

AR42.10-P-0080GI

Do not detach brake hose, instead attach brake caliper to vehicle so that it is free of tension. Do not kink or tension brake hose, as otherwise it will be damaged.

5

Preloading automatic cable slack adjuster

When removing the rear axle brake disks (61).

AR42.20-P-0520-01A

6

Remove locking bolt (64) and remove brake disk (61)

When removing brake disk (61) on rear axle: If parking brake drums are run in, turn back the adjusting mechanism of the parking brake beforehand. Otherwise the brake shoes will be damaged. See:

Adjust parking brake

AR42.20-P-0540GH

Installation: Replace securing bolt (64).

*BA42.10-P-1001-06A

*BA42.10-P-1002-06A

Clean

7

Clean contact surfaces and seat of brake disk (61) if necessary

8

Lightly grease seat of brake disk (61)

Hot lubricating paste

*BR00.45-Z-1005-06A

Checking

9

Check condition of brake shoes of parking brake

After removing rear axle brake disk (61), if necessary:

Replace parking brake brake shoes

AR42.20-P-0530GH

10

Install in the reverse order

11

Check version of pedal assembly

After installing of brake disk (61) on rear axle.

Parking brake pedal assembly modified

BT42.20-P-0510-01A

12

Adjust parking brake

After installing brake disk (61) on the rear axle

AR42.20-P-0540GH

13

Release automatic slack adjuster

After installing brake disks (61) on rear axle

AR42.20-P-0520-02A

Brake discs, brake cover plate

Number

Designation

Model
163

BA42.10-P-1001-06A

Locking bolt of rear axle brake disk

Nm

23

BA42.10-P-1002-06A

Locking bolt of front axle brake disk

Nm

23

Repair materials

Number

Designation

Order number

BR00.45-Z-1005-06A

Paste, hot lubrication 1 kg, DB supply specification 6879.20

A 000 989 76 51

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