AR42.10-P-0150A | Repairing fixed caliper on front axle | 19.11.09 |
MODEL 129, 140, 210.270 /272
MODEL 208.370 /470, 210.070 except CODE (491) USA version
MODEL 210.072 except CODE (957) AMG engineering package
MODEL 202.028, 210.055 with CODE (957) AMG engineering package
MODEL 210.070 except CODE (498) Japan version
MODEL 210.070 except CODE (625) Australia version
P42.10-0219-09
| Remove/install | ||
1 | Remove/install front axle brake caliper | Model 208.370 /470 except CODE (491) | |
Model 202.028, 210.055 with CODE (957a) AMG engineering package | |||
The two halves of the fixed brake caliper must not be separated. | |||
| Disassemble/assemble | ||
2 | Pry off dust cap (45) | Pliers | |
Installation: Use pliers (026) and suitable plates (027). | |||
3 | Insert 28 mm thick metal segment (040) in the fixed brake caliper, then press out piston (47) carefully with compressed air as far as the end stop | Part of a brake disc can be used as the metal segment. | |
4 | Remove piston (47) with piston-rotating pliers (020) | Pliers | |
5 | Check piston (47) and bore in the fixed brake caliper for damage, replace fixed brake caliper if necessary | Notes on damaging piston or cylinder bore on fixed brake caliper. Check values for front axle fixed brake caliper: | |
Model 129, 4-piston fixed brake caliper | |||
Model 140, 2-piston fixed brake caliper | |||
Model 140, 4-piston fixed brake caliper | |||
Model 210.070/072/270/272, model 202.028, 210.055 with code 957a C 36, E 36 AMG 4 piston fixed brake caliper | |||
6 | Remove piston seal (50) from groove in cylinder bore. | Coat new piston seal (50) with brake fluid. | |
7 | Assemble in the reverse order |
Test values for front wheel fixed caliper
Number | Designation | Model 129.058/060/ | Model 129.058/063 with ESP | |||
BE42.10-P-1001-01A | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 37,9838,03 | 37,9838,03 |
Top | mm | 41,9842,03 | 41,9842,03 | |||
Channel width | mm | 100+0,15 | 100+0,15 | |||
Brake disk dia. | mm | 300 | 320 | |||
Brake disk thickness | mm | 28 | 30 | |||
Test values for front wheel fixed caliper
Number | Designation | Models 129.058/063 without ESP, 129.060/061/066 | Model 129.059/064 without ESP | |||
BE42.10-P-1001-01A | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 37,9838,03 | 37,9838,03 |
Top | mm | 41,9842,03 | 41,9842,03 | |||
Channel width | mm | 100+0,15 | 100+0,15 | |||
Brake disk dia. | mm | 300 | 300 | |||
Brake disk thickness | mm | 28 | 28 | |||
Test values for front wheel fixed caliper
Number | Designation | Models 129.059/064 with ESP | Model 129.067 except ,129.076 | |||
BE42.10-P-1001-01A | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 40 | 37,9838,03 |
Top | mm | 44 | 41,9842,03 | |||
Channel width | mm | 120 | 100+0,15 | |||
Brake disk dia. | mm | 334 | 320 | |||
Brake disk thickness | mm | 32 | 30 | |||
Test values for front wheel fixed caliper
Number | Designation | Model 129.068, 129.076 as of 03/98 | |||
BE42.10-P-1001-01A | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 40 |
Top | mm | 44 | |||
Channel width | mm | 120 | |||
Brake disk dia. | mm | 334 | |||
Brake disk thickness | mm | 32 | |||
Test values for front wheel fixed caliper
Number | Designation | Model 140.02/04/05 /06/07 (Girling/ Lucas 40/44) | Model 140.03/1 | |||
BE42.10-P-1001-01B | 2-piston fixed caliper, front axle | Housing dia. new | mm | - | 56,9957,04 | |
Channel width | mm | - | 90+0,2 | |||
Brake disk dia. | mm | - | 310 | |||
Brake disk thickness | mm | - | 28 | |||
BE42.10-P-1002-01B | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 39,9840,03 | - |
Top | mm | 43,9844,03 | - | |||
Channel width | mm | 100+0,2 | - | |||
Brake disk dia. | mm | 320 | - | |||
Brake disk thickness | mm | 30 | - | |||
Test values for front wheel fixed caliper
Number | Designation | Model 140.03/1 | |||
BE42.10-P-1001-01B | 2-piston fixed caliper, front axle | Housing dia. new | mm | - | |
Channel width | mm | - | |||
Brake disk dia. | mm | - | |||
Brake disk thickness | mm | - | |||
BE42.10-P-1002-01B | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 39,9840,03 |
Top | mm | 43,9844,03 | |||
Channel width | mm | 100+0,2 | |||
Brake disk dia. | mm | 320 | |||
Brake disk thickness | mm | 30 | |||
Test values for front wheel fixed caliper
Number | Designation | Model 202.028 with code 957 | Model 202.028 with code 957 | |||
BE42.10-P-1001-01D | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 38 | 38 |
Top | mm | 42 | 42 | |||
Channel width | mm | - | - | |||
Brake disk dia. | mm | 320 | 316 | |||
Brake disk thickness | mm | 30 | 28 | |||
Test values for front wheel fixed caliper
Number | Designation | Model 210.055 with Code 957 | Model 210.072/272, | |||
BE42.10-P-1001-01D | 4-piston fixed caliper, front axle | Housing dia. new | Down | mm | 37.98 to 38.03 | 37.98 to 38.03 |
Top | mm | 41.98 to 42.03 | 41.98 to 42.03 | |||
Channel width | mm | 100 | 100 | |||
Brake disk dia. | mm | 316 | 316 | |||
Brake disk thickness | mm | 28 | 28 | |||
000 589 49 37 00
000 589 50 37 00
Pliers
Pliers
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