AR42.10-D-0230F | Remove/install front axle brake disk | 28.9.10 |
MODEL XD4, XD5, YD4, YD5
MODEL 904.61 /66 with CODE (ZU7) National version for Canada
MODEL 904.61 /66 with CODE (ZU8) National version for USA
MODEL 904.61 /62 /66 with CODE (ZU9) National version for Mexico
D42.10-1114-06
1 Screw
2 Brake carrier
3 Screw
4 Wear indicator cable
5 Top section of brake caliper
6 Brake pads
7 Collar bolt
8 Wheel flange ring
9 Security bolt
10 Brake disk
| Remove/install | ||
Danger! | Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes. | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
| Brake fluid notes | ||
| Notes on repairs to brake system | ||
| Notes on evaluating brake disks | ||
1 | Remove brake pads (6) | ||
2 | Remove brake carrier (2) | | |
3 | Remove wheel flange ring (8) | Counterhold wheel hub using tire levers. | |
| |||
4 | Unscrew locking bolt (9) of brake disk (10) | For fixing in position, attach two wheel studs for wheel flange ring and counterhold brake disk (10) with tire levers. | |
| |||
5 | Remove brake disk (10) | Brake disk wear limit. | |
6 | Install in the reverse order | ||
7 | Operate brake pedal several times until pressure has built up | ||
8 | Check fluid level in reservoir and correct if necessary | ||
| |||
9 | Check brake system for leaks |
Test values for front brake disks
Number | Designation | Model | Model | ||
BE42.10-N-1001-08B | Brake disk | Thickness when new | mm | 22 | 22 |
Wear limit | mm | 19 | 19 | ||
Lateral runout | mm | 0.05 | 0.05 | ||
Flatness deviation | mm | 0.02 | 0.02 | ||
Repair limit dimension | mm | - | - | ||
Front axle brake caliper
Number | Designation | Model | Model 904 | ||
BA42.10-N-1001-10A | Bolt securing brake caliper | M141.5 | Nm | 170 | 170 |
Front axle brake discs
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