Test brake system with pressure tester for leaks

AR42.10-D-0015A

Test brake system with pressure tester for leaks

18.11.09

30.1.01

Use of Matra clamp for pinching off brake hoses deleted. Risk of damage!

AR42.10-D-0015-01A

30.1.01

Use of Matra clamp for pinching off brake hoses deleted. Risk of damage!

AR42.10-D-0015-01C



Removing

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Danger!

Risk of poisoning caused by swallowing brake fluid. Risk of injury caused by brake fluid coming into contact with skin and eyes.

Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.

AS42.50-Z-0001-01A



Brake fluid notes

All models

AH42.50-P-0001-01A



Notes on checking brake system for leaks

Model 901, 902, 903, 904, 905, 690.6

AH42.10-N-0001-01A



Notes on repairs to brake system

All models

AH42.00-P-0003-01A

1.1

Connect pressure tester to brake caliper at left front and right

 Model 901-903, 690.611/63/64 wheels installed

AR42.10-D-0015-01A

 Model 904, 905, 690.612/613 wheels installed

AR42.10-D-0015-01C

Pressure tester



Test connection for brake pressure test

WF58.50-N-4210-03A



*BA42.10-N-1001-04A

1.2

Connect pressure tester at brake caliper.

 During repair work with wheels removed

AR42.10-D-0015-01B

Pressure tester



Measure

Danger!

Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running

Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

2

Perform low-pressure and high-pressure check on brake system

AR42.10-D-0015-02A



*000589183100

Test values for low-pressure check

*BE42.50-N-1001-01A

Test values for high-pressure check

*BE42.50-N-1002-01A



Install

3

Disconnect pressure tester at brake caliper.

4

Install bleed screws



*BA42.10-N-1002-10A



*BA42.10-N-1003-12A

5

Fit wear indicator



*BA42.10-N-1003-10A

6

Bleed left front and rear brake caliper manually

AR42.10-D-0010A

7


Check fluid level in reservoir, top up if necessary.

AP42.50-D-4210A

Number

Designation

Model
690.6, 901, 902, 903, 904, 905

BE42.50-N-1001-01A

Low-pressure check of brake system

Test pressure

bar

2 to 5

Test duration

min

5

Max. pressure loss

%

-

BE42.50-N-1002-01A

High pressure test on brake system

Test pressure

bar

50 to 100

Test duration

min

10

Max. pressure loss

%

10

Number

Designation

Model 690.6, 901, 902, 903, 904 without code BB0
(ABS/ABD)

Model 690.6,
901, 902,
903, 904
with code BB0
(ABS/ABD)

Model 905

BA42.10-N-1001-04A

Brake line threaded connection

M101

Nm

14

14

14

Number

Designation

Model 690.6

Models
901, 902, 903

Model 904

Model 905

BA42.10-N-1002-10A

Bleed screw to brake caliper

M101

Nm

16

16

16

16

BA42.10-N-1003-10A

Bolt, wear indicator to brake caliper

M6

Nm

10

10

10

10

Number

Designation

Model
690.6

Model
901, 902

Model
903

BA42.10-N-1003-12A

Bleed screw to brake caliper

M101

Nm

16

16

16

Number

Designation

Model
904

Model
905

BA42.10-N-1003-12A

Bleed screw to brake caliper

M101

Nm

16

16