Modification notes
Crossmember and front reinforcement
Number | Designation | Model | ||
BA62.30-P-1008-01E | Bolt for partition wall reinforcement between wheel well liners to fender | Nm | 10 | |
642 589 00 61 00
Adapted engine lifting device
Engine lifting fixture
240 589 00 61 00
P32.25-2162-09
P33.10-2323-06
01 Engine lifting fixture
02 Lifting device
03 Adapted engine lifting device
Observe the manufacturer's assembly specifications and safety information on the engine hoist (01), in order to avoid assembly faults.
1 Remove front engine cover.
2 Vehicles with heater circulation pump (M13):
Heater circulation pump (M13), unhook heater hose and place heater circulation pump (M13) with connected lines to one side.
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3 Remove bolts (8) from left and right fender, slide covering (9) on left and right side towards the vehicle center (arrow A) and remove upwards.
4 Unclip air pipe (7) at clip (6) and carefully bring backwards out of the working area, behind the brake fluid expansion reservoir.
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5 Attach adapter to engine lifting device (03).
Mount only for vehicles with engine 642 for removal of oil pan.
6 Mount preassembled engine hoist (01) with long spacer sleeves (arrow B) onto suspension strut tower and longitudinal member.
When mounting the engine hoist (01) ensure that in the area of the longitudinal members and strut towers no lines and hoses are pinched and that the paintwork is not damaged.
7 Align engine hoist (01) horizontally and tighten threaded connections
8 Mount lifting device (02) using shackle onto front and rear engine suspension lug on engine, tighten and lift engine until the front engine mounts are relieved.