Remove/Install front suspension |
14 | Tripod stand |
15 | Tripod stand (chassis stands) |
28 | Front wheel |
29 | Cable tie |
Y32.20-0013-06
30 | Front wheel sensor connector |
31 | Front brake chambers hose nut |
32 | Link rod connecting bolts (Front suspension) |
33 | Front anti-roll bar |
Y32.20-0037-06
34 | Drag link cotter pin |
35 | Drag link mounting nut |
36 | Drag link |
37 | Front shock absorber |
Y32.20-0015-06
20 | U-clamps/U-bolt |
38 | U-bolt mounting nuts |
39 | Front leaf spring stopper |
40 | Leaf spring mounting bracket pin grease nipple (Front end) |
Y32.20-0016-06
41 | Front leaf spring mounting bracket pin locking bolt (Front end) |
42 | Front leaf spring mounting bracket pin (Front end) |
43 | Front leaf spring shackle pin grease nipple (Rear end) |
44 | Front leaf spring shackle pin lock nut (Rear end) |
Y32.20-0017-06
45 | Front leaf spring shackle pin locking bolt (Rear end) |
46 | Front leaf spring shackle pin (Rear end) |
47 | Front leaf spring |
48 | Front leaf spring shackle bracket mounting pin grease nipple (Rear end) |
Y32.20-0018-06
49 | Front leaf spring shackle bracket mounting pin lock nut (Rear end) |
50 | Front leaf spring shackle bracket mounting pin locking bolt (Rear end) |
51 | Front leaf spring shackle bracket mounting pin (Rear end) |
52 | Front leaf spring shackle (Rear end) |
Y32.20-0019-06
53 | Front leaf spring shackle mounting bracket (Rear end) |
54 | Front leaf spring mounting bracket (Front end) |
55 | Front leaf spring stopper bracket |
Y32.20-0033-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
| Remove/install | ||
1 | Secure vehicle against rolling. | ||
2 | Install the tripod stand (14) at front axle on both sides for axle support. | ||
3 | Remove the front wheel (28) by removing the wheel nut. | Front wheel nut install | |
4 | Install the big tripod stand (15) at the front of the chassis side for chassis support. | Cut the cable ties (29) from the front wheel anti-lock braking system sensor wire. | |
Disconnect the front wheel anti-lock braking system sensor connector (30). | |||
5 | Remove the front brake chambers hose nut (31). | Front brake chamber hoses install | |
6 | Remove the anti-roller bar and link rod connecting bolts (32). | Anti-roll bar and link rod install | |
7 | Remove the anti-roll bar (33) by removing the mounting bolts from its bracket. | Anti-roll bar install | |
8 | Remove the drag link split pin (34). | ||
9 | Remove the drag link mounting nut (35). | Drag link install | |
10 | Remove the drag link (36) from knuckle joint by using special tool puller. | Puller | |
11 | Remove the front shock absorber (37) by removing the mounting bolt and nut. | Shock absorber install | |
12 | Remove the U-bolt mounting nuts (38). | U-bolt mounting nuts install | |
13 | Remove the U-bolt (20) from the axle. | ||
14 | Remove the leaf spring stopper (39) from the leaf spring. | ||
15 | Remove the front leaf spring mounting bracket pin grease nipple (40). | Leaf spring front bracket pin grease nipple install | |
16 | Remove the leaf spring mounting bracket pin locking bolt (41) at front of the leaf spring. | Leaf spring mounting bracket pin lock bolt | |
17 | Remove the leaf spring mounting bracket pin (42) at front of the leaf spring by using special tools. | Adaptation | |
Impact extractor | |||
18 | Remove the front leaf spring mounting bracket shackle pin grease nipple (43) at rear of the leaf spring. | Front leaf spring shackle grease pin nipple install | |
19 | Remove the front leaf spring shackle pin lock nut (44) at rear of the leaf spring. | Front leaf spring shackle pin lock nut at rear install | |
20 | Remove the front leaf spring shackle pin locking bolt (45) at rear of the leaf spring. | ||
21 | Remove the front leaf spring shackle pin (46) at rear of the leaf spring by using special tools. | Adaptation | |
Impact extractor | |||
22 | Remove the front leaf spring (47) from the vehicle. | ||
23 | Remove the front leaf spring shackle mounting pin grease nipple (48) at rear of the leaf spring. | Front leaf spring shackle mounting grease pin nipple install | |
24 | Remove the leaf spring shackle bracket mounting pin lock nut (49) at rear of the leaf spring. | ||
25 | Remove the leaf spring shackle bracket mounting pin locking bolt (50) at rear of the leaf spring. | Leaf spring shackle bracket mounting pin lock nut | |
26 | Remove the leaf spring shackle bracket mounting pin (51) at rear of the leaf spring by using special tools. | Adaptation | |
Impact extractor | |||
27 | Remove the leaf spring shackle (52) with both washers from the shackle mounting chassis bracket at rear of the leaf spring. | ||
28 | Remove the leaf spring shackle mounting bracket (53) from the chassis at rear of the leaf spring. | Leaf spring shackle mounting bracket to chassis rear install | |
29 | Remove the front leaf spring mounting bracket (54) at front of the leaf spring. | Front leaf spring mounting bracket to chassis front install | |
30 | Remove the front leaf spring stopper bracket (55) from chassis. | Front leaf spring stopper bracket to chassis install | |
31 | Dismantle leaf spring bush and I-bolt. | ||
32 | Install in the reverse order. |
602 589 00 33 00
Impact extractor
625 589 00 35 00
Puller
090 589 13 63 00
Adaptation
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