Remove/install transfer case

AR28.10-P-0100GH

18.11.11

MODEL 163 with TRANSMISSION 722.6, 717.4, 716.6

P28.10-0231-09

1 Transmission

2 Transfer case

3 Connector

4 Bolts

5 Rear engine crossmember

11 Propeller shaft

12 Bolts

13 Propeller shaft

14 Bolts

6 Nuts

7 Vibration damper

8 Adapter housing

9 Exhaust bracket

10 Exhaust bracket

Modification notes

31.1.06

Transmission oil, Specifications for Operating Fluids

*BF28.10-P-1001-01C

 	Remove/install
1.1	Remove soundproofing	Model 163.113 /128  Only remove rear section of soundproofing	AR94.30-P-5400GH
2	Unscrew exhaust bracket (9) and exhaust bracket (10) to exhaust
3	Remove bolts (14) and remove propeller shaft (13) from transfer case	 Hang up propeller shaft to one side and ensure that the universal joint and center bearing are not damaged.
		Self-locking screw for front propeller shaft on transfer case (rear axle side)	*BA41.10-P-1001-01C
		 Installation: Install new bolts.
4	Remove bolts (12) and remove propeller shaft (11) from transfer case	 Hang up propeller shaft to one side and ensure that the universal joint is not damaged.
		Self-locking bolt, propellor shaft to transfer case (to front axle)	*BA41.10-P-1003-01C
		 Installation: Install new bolts.
5	Detach plug (3) from actuator motor
6	Support transmission and remove rear engine crossmember (5) with engine mount	 Engine 112, 113: 
		 Bolt, rear engine crossmember to body	*BA22.10-P-1003-01L
		 Engine 111: 
		 Bolt, rear engine crossmember to body	*BA22.10-P-1003-01A
		 Engine 612, 628:	*BA22.10-P-1003-01D
		 Nut/bolt, rear engine crossmember to body
		 Engine 112, 113: 
		 Bolt or nut, rear engine mount to transmission	*BA22.10-P-1006-01L
		 Engine 111: 
		 Bolt or nut, rear engine mount to transmission	*BA22.10-P-1006-01A
		 Engine 612, 628:
		 Bolt or nut, rear engine mount to transmission	*BA22.10-P-1006-01D
7	Slightly lower engine transmission unit	 Ensure that no lines are damaged.
8	Support transfer case (2) with lifting device		AR26.10-P-0020-02GH
		Transmission platform gotis://A_25/35/49_02.0
9	Remove bolts (4) and take out transfer case to the back	 Bolt, transfer case to automatic transmission	*BA28.10-P-1002-01A
		 Bolt, transfer case to manual transmission	*BA28.10-P-1004-01A
10	Install in the reverse order.
11	Check filling capacity of transfer case	 Correct oil level: Bottom edge of filler opening.
		 Screw plug to transfer case	*BA28.10-P-1001-01A
		 Transmission oil	*BF28.10-P-1001-01C
12	Check transfer case (2) for leaks

 Propeller shaft

Number	Designation		Model 163


BA41.10-P-1001-01C	Self-locking screw, front propeller shaft to transfer case (rear axle side)	Nm	40
BA41.10-P-1003-01C	Self-locking bolt, propellor shaft to transfer case (to front axle)	Nm	50

 Engine mounts, engine supports

Number	Designation			Engine 112.942/970 113.942/965/981 in model 163.154/157/ 172/174/175


BA22.10-P-1003-01L	Bolt, rear engine crossmember to body		Nm	40
BA22.10-P-1006-01L	Bolt or nut, rear engine mount to transmission	M8	Nm	-
		M10	Nm	40

 Engine suspension, engine mounts, engine supports

Number	Designation		Engine 612.963 in model 163.113	Engine 628.963 in model 163


BA22.10-P-1003-01D	Bolt/nut, rear engine crossmember to body	Nm	40	40
BA22.10-P-1006-01D	Bolt or nut, rear engine mount to transmission	Nm	40	40

 Engine suspension, engine mounts, engine supports

Number	Designation		Engine 111 in model 163


BA22.10-P-1003-01A	Bolt, rear engine crossmember to body	Nm	40
BA22.10-P-1006-01A	Bolt or nut, rear engine mount to transmission	Nm	35

 Transfer case, complete unit

Number	Designation		Model 163


BA28.10-P-1001-01A	Threaded plug in transfer case	Nm	30
BA28.10-P-1002-01A	Bolt, transfer case to automatic transmission	Nm	20
BA28.10-P-1004-01A	Bolt, transfer case to manual transmission	Nm	20

 Transfer case complete

Number	Designation			Model 163


BF28.10-P-1001-01C	Gear oil	Filling capacity	Liters	1.5
		Specifications for Operating Fluids	Sheet	BB00.40-P-0236-10A

Odkazované dokumenty