Detach/attach transmission housing on torque converter housing

AR27.50-P-0601GC

10.11.11

TRANSMISSION 722.700 in MODEL 168.031 /032 /033 /131 /132 /133

TRANSMISSION 722.701 in MODEL 168.006 /007 /008 /009 /109

TRANSMISSION 722.702 in MODEL 168.035 /135

TRANSMISSION 722.750 /751 in MODEL 414.700

Detach/attach transmission housing on torque converter housing

P27.50-2001-06

1 Transmission housing

2 Torque converter housing

3 Screw

4 Seal

5 Guide piece

6 Screw

7 Needle roller bearing

8 Thrust plate

9 Dowel pin

10 Thrust plate

Modification notes

30.4.02

Value changed from 20 Nm to 25 Nm

Value modified in BA27.40-P-1002-01A for transmission 722.7

*BA27.40-P-1002-01A

 	Remove/install
1	Remove transmission with torque converter	Transmission 722.7 in model 168	AR27.10-P-0500GC
		Transmission 722.7 in model 414.600/700.	AR27.10-L-0500VA
2	Fasten transmission on assembly stand		AR27.10-P-0600-01GC
3	Remove electrohydraulic controller unit		AR27.19-P-0200GC
4	Remove bolt (3)		*BA27.40-P-1002-01A
5	Remove screw (6)		*BA27.40-P-1010-01A
6	Take transmission housing (1) off torque converter housing (2)	Clean contact surfaces using a plastic wedge.
		 Installation: The recess on the guide piece (5) must point toward the park lock pawl when inserted. Replace gasket (4).
		 Installation: If one or both housing halves is replaced, the axial play on all the shafts, as well as the preload of the differential bearing, must be measured and adjusted: 
		Measuring and adjusting axial play of input shaft	AR27.50-P-0550-01GC
		Axial play between input shaft and transmission housing	*BE27.50-P-1006-01A
		 Parallel support	*168589032100
		 Attachment	*168589022100
		 Plate	*168589126300
		Depth gauge, measuring range 0 - 300 mm, resolution 0.01 mm
		Measure and adjust axial play of output shaft	AR27.50-P-0560-01GC
		Axial play between output shaft and transmission housing	*BE27.50-P-1007-01A
		 Parallel support	*168589032100
		 Attachment	*168589022100
		 Plate	*168589126300
		Depth gauge, measuring range 0 - 300 mm, resolution 0.01 mm
		Measuring and adjusting axial play of countershaft	AR27.50-P-0570-01GC
		Axial play between countershaft and transmission housing	*BE27.50-P-1008-01A
		 Parallel support	*168589032100
		 Attachment	*168589022100
		 Plate	*168589126300
		Depth gauge, measuring range 0 - 300 mm, resolution 0.01 mm
		Measure and adjust axial play of reverse idler shaft	AR27.50-P-0570-02GC
		Axial play between reverse gear shaft and transmission housing	*BE27.50-P-1009-01A
		 Parallel support	*168589032100
		 Attachment	*168589022100
		 Plate	*168589126300
		 Plate	*168589136300
		Depth gauge, measuring range 0 - 300 mm, resolution 0.01 mm
		Measure and set preload of taper roller bearings of differential	AR27.50-P-0570-03GC
		Preload of tapered roller bearings from differential	*BE27.50-P-1010-01A
		 Parallel support	*168589032100
		 Thrust device	*168589042100
		 Plate	*168589126300
		 Plate	*168589136300
		Depth gauge, measuring range 0 - 300 mm, resolution 0.01 mm
7	Take needle bearing (7) and thrust washer (8) off the output shaft
8	Remove thrust plate (10)	 Installation: Note installation position of thrust plate.
9	Install in the reverse order

Test specifications for gear set

Number	Designation		Trans-mission 722.7


BE27.50-P-1006-01A	Axial play between input shaft and transmission housing	mm	0.15...0.3
BE27.50-P-1007-01A	Axial play between output shaft and transmission housing	mm	0.25...0.4
BE27.50-P-1008-01A	Axial play between countershaft and transmission housing	mm	0.25...0.4
BE27.50-P-1009-01A	Axial play between reverse gear shaft and transmission housing	mm	0.35...0.5
BE27.50-P-1010-01A	Preload of tapered roller bearings from differential	mm	0,26

 Housing

Number	Designation		Trans-mission 722.7


BA27.40-P-1002-01A	Bolt, transmission housing to converter housing	Nm	25
BA27.40-P-1010-01A	Bolt of transmission housing to reverse idler shaft	Nm	20

168 589 04 21 00

Plate

Thrust device

Parallel support

Plate

168 589 03 21 00

168 589 12 63 00

168 589 13 63 00

Attachment

168 589 02 21 00

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