B26.60-6633-09
1 Front fixing support of the selection and clutch cables covers in gearbox
2 Bolts with support mounting flange
3 Clutch balance rear support
4 Rear support fixing Torx screws
5 Self-locking nut with flange, securing selection cable in the selector lever
6 Cable fixing nut on the clutch lever, with external hex. and integrated bearing
7 Balance drive shaft
8 Gear selector cable (upper)
9 Gear clutch cable (lower) connected to balance
10 Clutch balance
11 Gear selector lever
12 Gear clutch lever (operates in conjunction with the counterbalance)
| Remove | ||
1 | Place the vehicle on a flat, level and secure place, and chock the wheels to prevent unintentional movement | In the case of not having an elevator or appropriate pit. | |
2 | Disconnect the negative battery cable or turn off the main switch | ||
3 | Operating parking brake | ||
Attention! | Risk of trapping and crushing injuries when tilting the cabin | During back and forth cab tilting, stay away from tilting area and take preventive measures to avoid non-authorized people from entering tilting area. Always tilt the cab to its final position and secure it with the safety device. | |
4 | Tilt cab. until its final opening position, if necessary | Secure cabin with safety equipment, if necessary. | |
5 | Put gear lever in neutral position | ||
6 | Release the front support (1) fixing the selector (8) and gears coupling cables (9) from the gearbox; to do so, remove the screws (2) that hold the front support (1) to the gearbox | It is not necessary to change the setting or release the nut with flange (5) fixing the cable to the lever (11). | |
7 | Release rear support (3) that holds the counterweight joint (10); for so, loosen the bolts with flange (4) and release the lever pivot pin (11) | > To release the lever (11), release the lock ring of the lever pivot pin, and the lever should come out with the cable. | |
8 | Loosen the lock nut (6) to release the tip of the coupling cable (9) | ||
9 | Part the complete set of shifters with brackets (1) and (3) and cables (8) and (9) mounted without changing the setting | ||
| Clean | ||
10 | Thoroughly clean all components | Dryclean the components connected to the gearbox, including parts of the drive cables with the respective protection bellows hoods. | |
| Check | ||
11 | Check the status of components connected to the gearbox | Replace whatever necessary. | |
| Install | ||
12 | Mount the front support (1) fixing the selector (8) and gears coupling cables (9) from the gearbox; to do so, install and tighten the bolts (2) that hold the front support (1) to the gearbox | | |
13 | Mount the rear support (3) that holds the counterweight joint (10); for so, install and tighten the bolts with flange (4) and fit the lever pivot pin (11) and install the lock ring in the lower part | | |
14 | Install the lock nut (6) to secure the tip of the coupling cable (9) | Before securing the tip of the coupling cable (9), the gear lever in the cab. shall be in neutral position. | |
| |||
15 | Review the assembly and correct position of shifters and cables. Tighten again all components, if necessary, and check the gears coupling | ||
Attention! | Risk of trapping and crushing injuries when tilting the cabin | During back and forth cab tilting, stay away from tilting area and take preventive measures to avoid non-authorized people from entering tilting area. Always tilt the cab to its final position and secure it with the safety device. | |
16 | Lower the cab. to its final closing position | ||
17 | Connect the negative battery cable or turn on the main switch | ||
18 | Run a test course and verify the behavior of the couplings in the gearbox |
Shift mechanism
Número | Denominação | Gearboxes 711.622 | |||
BA26.60-B-1001-01K | Bolts with fastening flange of the cables front support in the gearbox housing. | M8x1 | Nm | 20 | |
BA26.60-B-1002-01K | Rear support fastening torx bolts of the counterweight in the gearbox housing. | M8x1 | Nm | 20 | |
BA26.60-B-1005-01K | Externally hexagonal nut and integrated knuckle, for the fastening of the (lower) coupling cable knuckle to the gearbox lever. | M10x1,5 | Nm | 55...60 | |
Produtos para reparos
Número | Denominação | Número de pedido |
BR00.45-B-1007-06A | Grease DBL 6812.00 | Klueber Lubrification |