W26.50-1009-05
Represented in the gearbox 715.05
1 Constant gear
2 5th speed gear
3 Dual gear of 4th/3rd speeds
4 Counter shaft
5 Bearing inside race
6 Safety lock
| Disassemble | ||
1 | Disassemble the gearbox | ||
2 | Remove the counter shaft (4) from the support | Support bracket | |
If the support manufacturing date is prior to 10/2006, the support must be reworked: | |||
| Change the support bracket for the gearbox. | ||
3 | Remove the constant gear (1) | ||
4 | Remove the 5th speed gear (2) | ||
5 | Remove the dual gears of 4th/3rd speeds (3) | ||
6 | Remove the safety lock (6) | ||
7 | Remove the internal ring from the bearing (5) | Puller | |
| Assemble | ||
Danger! | Risk of injury on skin and eyes by handling hot or incandescent objects | Wear gloves, clothes and safety goggles | |
8 | Heat the bearing internal track (5) up to 80 °C and assemble | After the bearing internal track returns to the environment temperature, confirm the perfect seating of the internal track in its support in the counter shaft. Use a proper mandrel. | |
9 | Assemble the safety lock (6) | ||
Danger! | Risk of injury on skin and eyes by handling hot or incandescent objects | Wear gloves, clothes and safety goggles | |
10 | Heat the dual gear of the 4th and 3rd speeds (3) up to 180 °C and assemble in the counter shaft (4) | After the dual gear returns to the environment temperature, confirm its perfect seating in its support in the counter shaft. Use a proper mandrel in a vise | |
Danger! | Risk of injury on skin and eyes by handling hot or incandescent objects | Wear gloves, clothes and safety goggles | |
11 | Heat the of 5th speed gear (2) up to 180 °C and assemble in the counter shaft (4) | After the 5th speed gear returns to the environment temperature, confirm its perfect seating in its support in the counter shaft. Use a proper mandrel in a vise | |
Danger! | Risk of injury on skin and eyes by handling hot or incandescent objects | Wear gloves, clothes and safety goggles | |
12 | Heat the constant gear (1) up to 180 °C and assemble in the counter shaft (4) | After the constant gear returns to the environment temperature, confirm its perfect seating in its support in the counter shaft. Use a proper mandrel in a vise | |
13 | Put the counter shaft (4) on the support | Support bracket | |
14 | Assemble the gearbox |
715 589 01 63 00
Support bracket
001 589 19 33 00
Puller