1 | Release lever |
2 | Tappet |
3 | Bearing sleeve |
4 | Retaining ring |
5 | Washer |
6 | Bearing sleeve |
7 | Bearing shaft |
8 | Guide rollers |
W25.20-1124-05
| Remove | ||
1 | Remove engine or transmission with fluid coupling | See the information from the vehicle manufacturer or engine/transmission supplier. | |
2 | Remove release lever (1) | ||
| Disassemble | ||
3 | Remove tappet (2) from release lever (1) | ||
4 | Remove retaining rings (4) | ||
5 | Remove washers (5) | ||
6 | Remove bushings (6) | ||
7 | Remove bearing shaft (7) from release lever (1) | ||
| Check | ||
8 | Check release lever (1), bushing (3), bushings (6), bearing shaft (7) and guide rollers (8) for wear and damage | If there are problems | |
| |||
Replace corresponding components | |||
| Assemble | ||
9 | Apply light coating of grease to bearing point (arrow) of bearing shaft (7). | Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g | |
10 | Insert bearing shaft (7) in release lever (1) | ||
11 | Install bushings (6) | ||
12 | Fit washers (5) | ||
13 | Install retaining rings (4) | ||
| Install | ||
14 | Install tappet (2) in release lever (1) | ||
15 | Apply light coating of grease to bearing points (arrows) on guide rollers (8) | Olista Longtime lubricating grease, DB supply specification 6804.60, 100 g | |
16 | Install release lever (1) | Bolt, release lever to turbo-retarder clutch | |
17 | Install engine or transmission with fluid coupling | See the information from the vehicle manufacturer or engine/transmission supplier. | |
18 | Connect diagnostic system and perform quick test | See the information from the vehicle manufacturer or engine/transmission supplier. | |
19.1 | Perform teach-in process for clutch in CPC (drive control) control unit | With manual shift mechanism. | |
See the information from the vehicle manufacturer or engine/transmission supplier. | |||
19.2 | Perform teach-in process for clutch in TCM (transmission control) control unit | With fluid coupling. | |
See the information from the vehicle manufacturer or engine/transmission supplier. | |||
20 | Detach diagnostic system |