AR25.10-W-0050BA | Remove/install clutch | 19.3.07 |
MODEL 950, 952, 954 with ENGINE 541.9, 542.9
except CODE (G02) Torque converter clutch (WSK)
except CODE (N56) Transmission independent power take-off (NMV) i = 1.48
except CODE (N57) Transmission independent power take-off (NMV) i = 1.09
with double-plate clutch
MODEL 953 with ENGINE 541.9
except CODE (N56) Transmission independent power take-off (NMV) i = 1.48
except CODE (N57) Transmission independent power take-off (NMV) i = 1.09
with double-plate clutch
W25.10-1047-11
1 Clutch pressure plate unit
2 Screwdriving
3 Centering drift
W25.10-1046-09
4 Flywheel
5 Clutch plate (at engine end)
6 Intermediate ring with intermediate disk
10 Clutch operator with release bearing
11 Guide bearing
7 Clutch plate (at transmission end)
8 Clutch pressure plate
9 Bolt
| Removing | ||
1 | Remove engine or transmission | Select the procedure according to the setup and accessibility. | |
2 | Install assembly device on clutch pressure plate unit (1) | ||
3 | Unscrew bolts (2), lift out clutch pressure plate unit (1) using the assembly device and remove clutch plate (5) at engine end | Loosen the bolts (2) in small stages diagonally in order to avoid a one-sided load on the clutch pressure plate unit (1). | |
4 | Remove assembly device | ||
5 | Check clutch parts for wear and damage | The clutch plates (5 and 7) may only be replaced together. | |
| Clean | ||
6 | Clean profile grooves in the clutch plate (5) at the engine end and clean hub profile of the transmission input shaft | The nickel plated hub surface of the clutch plate (5) must not be greased in order to avoid the clutch plate (5) jamming. | |
7 | Clean sliding sleeve in clutch operator with release bearing (10) and guide tube at transmission | ||
8 | Clean guide bearing (11) in flywheel (4) | ||
| Install | ||
9 | Slide the centering drift (3) into the guide bearing (11) in the flywheel (4) | | |
10 | Center the clutch plate (5) at the engine end on the flywheel (4) via the centering drift (3) | ||
11 | Install assembly device on clutch pressure plate unit (1) | ||
12 | Install assembled clutch pressure plate unit (1) with the assembly device over the centering drift (3) | A new clutch pressure plate unit (1) is supplied adjusted. | |
13 | Tighten the bolts (2) in small stages in a crosswise pattern | While tightening ensure that centering drift (3) can still be moved easily. | |
| |||
14 | Remove assembly device | ||
15 | Remove centering drift (3) | ||
16 | Install engine or transmission | ||
17 | Connect STAR DIAGNOSIS | ||
18 | Teach in clutch travel anew in the drive control (FR) control unit | ||
19 | Teach in gear control (GS) control unit | Only on vehicles with code (GS2) gear control when the clutch plate (7) has been replaced. | |
20 | Disconnect STAR DIAGNOSIS |
Clutch
Centering drift
950 589 00 61 00
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