Remove/install clutch

AR25.10-W-0050B

Remove/install clutch

19.3.07

23.5.06

Work procedure completely revised.



Removing

1

Remove engine or transmission

 Select the procedure according to the setup and accessibility.

2

Install assembly device on the clutch pressure plate (1)

3

Unscrew bolts (2), lift out the clutch pressure plate (1) with the assembly device and remove clutch plate (7)

 Loosen the bolts (2) in small stages diagonally in order to avoid a one-sided load on the clutch pressure plate (1).

4

Remove assembly device

5

Check clutch parts for wear and damage

AR25.10-W-0051B



Clean

6

Clean profile grooves in the clutch plate (7) and clean hub profile of the transmission input shaft

 The nickel plated hub surface of the clutch plate (7) must not be greased in order to avoid the clutch plate (7) jamming.

7

Clean sliding sleeve in clutch operator with release bearing (4) and guide tube at transmission

8

Clean guide bearing (5) in flywheel (6)



Install

9

Slide the centering drift (3) into the guide bearing (5) in the flywheel (6)



*950589006100

10

Center the clutch plate (7) on the flywheel (6) via the centering drift (3)

11

Install assembly device on the clutch pressure plate (1)

12

Install clutch pressure plate (1) with assembly device over the centering drift (3)

13

Tighten the bolts (2) in small stages in a crosswise pattern

 While tightening ensure that centering drift (3) can still be moved easily.



*BA25.10-N-1001-01C

14

Remove assembly device

15

Remove centering drift (3)

16

Install engine or transmission

17

Connect STAR DIAGNOSIS

18

Teach in clutch travel anew in the drive control (FR) control unit

19

Teach in gear control (GS) control unit

 Only on vehicles with code (GS2) gear control when the clutch plate (7) has been replaced.

AR54.21-W-0007A

20

Disconnect STAR DIAGNOSIS

Number

Designation

Engines
541.9, 542.9

BA25.10-N-1001-01C

Clutch pressure plate to flywheel

Nm

60