1 | Clutch disk |
2 | Clutch pressure plate |
3 | Bolt |
4 | Hydraulic clutching device |
5 | Front housing |
6 | Centering mandrel |
G25.10-3124-06
| Remove | ||
Warning | Risk of injury to hands or eyes when working on hydraulic pressure reservoir systems caused by hydraulic fluid to specification 345.0 spraying out under pressure | Depressurize hydraulic pressure reservoir system before commencing work on system. Wear protective gloves and safety glasses. | |
1 | De-pressurize the automatic gear shift control pressure accumulator (AGS) | Depressurize pressure reservoir for automatic gear control (AGS) | |
Notes on hydraulic fluid as per specification Sheet 345.0 | |||
Depressurization is to be carried out preferably with Star Diagnosis, because the system may have up to 90 bar of pressure and the mechanic depressurization is an additional source of danger. | |||
.Pressure relief valve fastening | |||
2 | Transmission removal |
| |
3 | Remove screws (3) and clutch (2) with disc (1) | Release screws (3) in a cross sequence, in steps, to avoid a side overcharge on the clutch (2). | |
| Check | ||
4 | Check all clutch components for wear and damage |
| |
Cleaning | |||
5 | Clean clutch disc grooving (1) and the primary shaft grooving in the gearbox | The nickel clutch disc hub surface (1) must not be greased to prevent clutch disc (1) from being stuck. | |
6 | Clean hydraulic clutch device (4) | ||
| Install | ||
7 | Insert centering mandrel (6) in the flywheel | Alignment punch | |
8 | Centralize clutch disc (1) through centering mandrel (6) into the flywheel | Installation: observe correct clutch disc (1) mounting position into flywheel. | |
9 | Install clutch (2) | ||
10 | Tighten screws (3) in a cross sequence, in steps | When tightening screws (3), verify if centering mandrel (6) slides easily. | |
.Clutch pressure plate fastening to engine flywheel | |||
11 | Remove centering mandrel (6) | ||
12 | Transmission installation |
| |
13 | Connect Star Diagnosis | ||
14 | Reprogram command module of the Automatic gear command module (AGS) |
| |
Vehicles with Code (GS4), Automatic Gear Command (AGS) and whenever the clutch has been replaced. | |||
15 | Remove Star Diagnosis |
906 589 00 61 00
Alignment punch
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