Remove/install alternator

AR15.40-P-5032F

Remove/install alternator

3.2.09

 

Remove/install

1

Disconnect battery ground line

 On model 210, insulate cable lug of ground cable as a protection against unintentional contact of the disconnected ground cable with the ground point W10

AR54.10-P-0003A

2

Slacken poly-V belt and take it off the alternator

Engine 104

ra13001041200x

Engine 111

AR13.22-P-1202A

Engine 611

AR13.22-P-1202HB

Engine 602, 604, 605, 606

AR13.22-P-1202HA

3.1

Detach lower engine compartment paneling

 Only with gasoline engines.

AR61.20-P-1105AB

3.2

Remove bottom parts of soundproofing

 Only with diesel engines.

AR94.30-P-5300AB

4

Remove charge air manifold

5

Detach contact protection (4)

 If installed.

6

Disconnect electric cables (1, 2)

 Only with gasoline engines.

*BA15.40-P-1001-01A

 Only with gasoline engines.

*BA15.40-P-1002-01A

 Only with diesel engines.

*BA15.40-P-1001-01E

 Only with diesel engines.

*BA15.40-P-1002-01E

7

Remove bolts (3)

 Only with gasoline engines.

*BA15.40-P-1003-01A

 Only with diesel engines.

*BA15.40-P-1003-01E

8

Take alternator (G2) down and out

9

Install in the reverse order

Number

Designation

Engine
104

Engine
111

BA15.40-P-1001-01A

Nut, circuit B+ to alternator

Nm

15

15

BA15.40-P-1002-01A

Nut, circuit D+ to alternator

Nm

4

4

BA15.40-P-1003-01A

Alternator bolt

Nm

42

42

Number

Designation

Engine 602

Engine 604

Engine 605

Engine 606

BA15.40-P-1001-01E

Nut, circuit B+ to alternator

Nm

15

15

15

15

BA15.40-P-1002-01E

Nut, circuit D+ to alternator

Nm

4

4

4

4

BA15.40-P-1003-01E

Alternator bolt

Nm

42

42

42

42

Number

Designation

Engine
611, 612

BA15.40-P-1001-01D

Bolt, alternator to timing case cover

Nm

20

BA15.40-P-1002-01D

Nut, circuit B+ to alternator

Nm

18

BA15.40-P-1003-01D

Nut, circuit D+ to alternator

Nm

5