D13.22-1108-09
1 Poly-V-belt
2 Alternator belt pulley
5 Vibration damper
3 Tensioner pulley
4 Poly-V belt tensioning device
W13.22-1009-05
Layout diagram of poly V-belt
A Without air conditioning in front end, code H03
B With air conditioning in front end, code H03
| Remove/install | ||
Danger! | Risk of injury caused by pinching or crushing when working on springs or spring bodies that are under load | Use only approved tensioning devices; shield off hazard area if necessary. | |
1 | Remove front grille | ||
2 | Remove plate under front grille | ||
3 | Remove front bumper | Disconnect connector on outside temperature sensor, left on bumper. | |
4 | Loosen radiator unit and pull to the front | Installation: Align radiator unit. | |
5 | Swivel poly-V belt tensioning device (4) at tensioner pulley (3) with breaker bar and socket against spring force | Only swivel poly-V belt tensioning device (4) against spring force otherwise tensioner pulley (3) bolt will loosen. | |
6 | Remove poly-V belt (1) from poly-V belt tensioning device (4) tensioner pulley (3) | ||
7 | Swivel back poly-V belt tensioning device (4) and remove poly-V belt (1) | Do not kink poly-V belt (1) during removal otherwise it will be damaged. | |
| Checking | ||
8 | Inspect poly V-belt (1), replace if necessary | Belt length | |
| Damage profiles for poly-V-belt | ||
9 | Check vibration damper (5), poly-V belt tensioning device (4) using tensioner pulley (3), alternator belt pulley (2) and coolant pump belt pulley for damage and smooth operation | If components are worn or damaged: | |
Replace vibration damper (5) | |||
Replace poly-V belt tensioning device (4) with tensioner pulley (3) | |||
Replace alternator belt pulley (2) | |||
Replace coolant pump belt pulley | |||
10 | Check guide pulley on fuel pump, belt pulley or refrigerant compressor bearing for damage and smooth operation | Only with air conditioning in front end, code H03 | |
If components are worn or damaged: | |||
Replace belt pulley or refrigerant compressor bearing | |||
Replace guide pulley on fuel pump | |||
11 | Install in the reverse order | ||
12 | Check engine hood gaps; adjust if necessary |
Check values for single-belt drive
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