AR09.41-W-6817RA | Remove/install charge air cooler | 28.1.09 |
ENGINES 926.9 in MODEL 949 except CODE (H03) Air conditioning in front end
W09.41-1057-09
1 Radiator
2 Charge air cooler
3 Air baffle
4 Air baffle
9 Air baffle
10 Air baffle
11 Charge air hose (black)
5 Air baffle
6 Radiator mounting
7 Charge air hose (red)
8 Screw
| Remove/install | ||
1 | Open engine hood and raise to vertical position | Installation: Close engine hood only after performing leak test. | |
2 | Remove charge air hose (red) (7) | The charge air hoses (7, 11) must not get mixed up, only the charge air hose (red) (7) is temperature-resistant. | |
| |||
3 | Remove charge air hose (black) (11) | | |
4 | Top up radiator (1) from below | ||
5 | Remove charge air cooler (2) from cooler mounts (6) on left and right | ||
6 | Remove air deflector shields (3, 4, 5) on radiator (1) and on air deflector shields (9, 10) | Do not separate air deflector shields (3, 4, 5). | |
7 | Pull air deflector shields (3, 4, 5) up and out | ||
8 | Remove bolts (8) | ||
9 | Pull charge air cooler (2) up and out | Do not damage radiator (1), coolant hoses, fan or detachable parts. On vehicles with code (N55) Transmission oil cooling: Do not damage transmission oil hoses at bottom of radiator (1). | |
Installation: Align charge air cooler (2) with radiator (1). | |||
10 | Check radiator mounts (6) for wear | Replace radiator mounts (6) if necessary. | |
11 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
12 | Charge engine and check charge air hoses (7, 11) for leakage with engine running, shut off engine | Visual inspection. |
Charge air pipe/charge air cooling
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