AR09.20-P-1320MCD | Remove/install mixing chamber | 25.8.09 |
ENGINE 660.950 in MODEL 451.3 /4 except CODE (474) Diesel particulate filter (closed)
P09.20-2227-09
1 Mixing chamber
2 Bolts
3 Exhaust gas recirculation cooler
4 Wiring harness
9 Screw clamp
10 Screw
11 Charge air hose
5 Exhaust gas recirculation positioner
6 Vacuum hose
7 Screw clamps
8 Charge air hose
| Removing | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
1 | Raise vehicle with vehicle lift | ||
2 | Remove screws (2) from exhaust gas recirculation cooler (3) | ||
3 | Lower vehicle with vehicle lift | ||
4 | Remove interior flap above engine | ||
5 | Detach electrical wiring harness (4) in area of exhaust gas recirculation positioner (5) from mixing chamber (1) | ||
6 | Pull off vacuum hose (6) on exhaust gas recirculation positioner (5) | ||
7 | Loosen screw clamps (7) and remove charge air hose (8) | ||
8 | Loosen screw clamp (9) | ||
9 | Remove bolts (10), remove mixing chamber (1) and detach from charge air hose (11) | ||
| Install | ||
10 | Clean sealing surfaces on mixing chamber (1) as well on exhaust gas recirculation cooler (3) and insert new seal between mixing chamber (1) and exhaust gas recirculation cooler (3) | ||
11 | Position mixing chamber (1) on charge air hose (11) and screw the screws (10) on the transmission all the way in | ||
12 | Raise vehicle with vehicle lift | ||
13 | Screw the screws (2) into the exhaust gas recirculation cooler (3) | | |
14 | Lower vehicle with vehicle lift | ||
15 | Tighten bolts (10) | | |
16 | Tighten screw clamp (9) | ||
17 | Place vacuum hose (6) on exhaust gas recirculation positioner (5) | ||
18 | Route electrical wiring harness (4) in area of exhaust gas recirculation positioner (5) and fasten in place using new cable ties on mixing chamber (1) | ||
19 | Install interior flap above engine | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
20 | Test run engine and check exhaust recycle system for leaks in the area of the mixing chamber (1) |
Exhaust gas recirculation
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