L07.16-0022-06
1 Plug connection of rail pressure sensor
2 Plug connection of pressure regulator valve
3 Bracket of high pressure line
4 Bolt
5 Banjo bolt
6 Sealing ring
7 High pressure pipe
8 Rail
9 Leak oil line
10 Fuel return line
11 Injection lines
12 Fuel return flow line (rail to high pressure pump)
13 Sealing ring
B4/6 Rail pressure sensor
Y74 Pressure control valve
| Remove/install | ||
1 | Remove induction module | ||
2 | Separate cable ties at rail (8) (arrows) | Installation: Install new cable ties. | |
3 | Disconnecr plug connection of rail pressure sensor (1) and plug connection of pressure regulator valve (2) | ||
Danger! | Risk of explosion caused by ignition of flammable products, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel. | No fire, sparks, open flames or smoking. Wear protective clothing when handling fuel. | |
4 | Remove injection line (11) | When slackening and tightening the union nut, counterhold at threaded connection with wrench. Do not crimp or bend injection lines (11). | |
Installation: Ensure exact seating of injection lines(11). Inspect sealing cone at injection lines (11) and replace injection line (11) if compression points are visible. | |||
5 | Detach bracket (3) of high pressure line (7) and unbolt high pressure line (7) at rail (8) | | |
6 | Detach fuel return flow line (10) at rail (8) | Model 414.600/700 | |
Pay attention to use of locking arm. Installation: Install new sealing ring (13). | |||
7 | Unscrew banjo bolt (5) and detach fuel return flow line (12) at rail (8) | Installation: Replace sealing rings (6). | |
| |||
8 | Unscrew bolts (4) and take rail (8) off cylinder head cover | If the rail is replaced: Rail is supplied with rail pressure sensor (B4/6) and pressure regulator valve (Y74) installed. | |
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9 | Install in the reverse order | ||
10 | Read out fault memory | ||
| Connect STAR DIAGNOSIS | ||
STAR DIAGNOSIS diagnosis system |
Common rail diesel injection (CDI)
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