Replace ring gear on flywheel · ar0330t8312b · Mercedes-Benz WIS

AR03.30-T-8312B

Replace ring gear on flywheel

12.12.08

ENGINE 441.980 in MODEL 613.355 /364 /365

ENGINE 402.970, 446.938 in MODEL 613.455 /485

T03.30-0006-04

1 Ring gear

2 Flywheel

B Outside dia. of contact surface of ring gear on flywheel

	Removing
1	Remove flywheel		AR03.30-T-8002B
 	Disassemble/assemble
2	Drill into ring gear, pop it loose with a chisel and remove from flywheel
3	Clean contact surface of ring gear on flywheel
4	Measure outside dia. of contact surface of ring gear on flywheel	Outside dia. of contact surface of ring gear on flywheel	*BE03.30-N-1001-04E
5	Measure inside diameter of contact surface on new ring gear	 Calculate overlap between ring gear and flywheel: Outside diameter of the ring gear contact surface on flywheel minus the inside diameter of the bearing surface on ring gear. If the measurement does not lie within the permissible overlap perform repair stage I of necessary.
		Outside  of contact surface for ring gear on flywheel	*BE03.30-N-1001-04E
		Inside diameter of contact surface for starter ring gear	*BE03.30-N-1002-04E
		Overlap between ring gear and flywheel	*BE03.30-N-1003-04E
6	Warm ring gear	 - Heat to a maximum of 230°C using a hot plate or heating oven. - Use temperature measuring chalk. - Grease ring gear with longlife grease.
		Starter ring gear - installation temperature	*BE03.30-N-1005-04E
		Temperature measuring chalk (white, thermochrome),
7	Drive ring gear onto flywheel.	 With the aid of a suitable drift.
8	Check axial runout of flywheel on ring gear	Ring gear flywheel permissible radial runout	*BE03.30-N-1005-04E
	Install
9	Install flywheel		AR03.30-T-8002B

Test and adjustment values of starter ring gear, flywheel

Number	Designation				Engine 402.970, 441.980, 446.938


BE03.30-N-1001-04E	Outside - Ø contact surface of ring gear on flywheel		New	mm	432.490 to 432.645
			Repair stage 1	mm	431.990 to 432.145
BE03.30-N-1002-04E	Inside Ø of ring gear contact surface		New	mm	432.000 to 432.155
			Repair stage 1	mm	431.500 to 431.655
BE03.30-N-1003-04E	Overlap between ring gear and flywheel			mm	0.335 to 0.645
BE03.30-N-1004-04E	Ring gear carrier screw	M16X1.5	Shank length	mm	-
BE03.30-N-1005-04E	Starter ring gear	Inner 	Default	mm	432.000 to 432.155
			Deviation 0.5	mm	431.500 to 431.655
		Outside 	Default	mm	432.490 to 432.645
			Deviation 0.5	mm	431.990 to 432.145
		Flywheel overlap		mm	0.335 to 0.645
		Permissible radial runout at ring gear seat		mm	 0.3
		Width		mm	18.4 to 18.6
		Installation temperature		°C	200 to 230
		Flywheel permissible axial runout		mm	 0.5