AR01.45-D-7500B | Remove/install oil pan | 1.12.09 |
ENGINES 601.943, 602.980 in MODELS 901, 902, 903, 904
D01.45-0053-06
1 Air intake hose
2 Hexagon bolt
3 Washer
4 Heat shield
5 Hexagon bolt
6 Washer
7 Engine lifting device
10 Clips
D01.45-0054-09
D01.45-0002-06
13 Hexagon bolts
14 Hexagon nuts
15 Stabilizer bracket
16 Stabilizer
17 Gasket
18 Sealing ring
19 Venting hose
20 Hexagon bolt
21 Washer
22 Bracket
23 Hexagon bolt
24 Rpm sensor (vehicles with electronic idle speed control)
25 Hexagon socket head screw
26 Oil drain plug
27 Sealing ring
28 Hexagon bolt (M6 35)
29 Hexagon bolt (M6 70)
30 Hexagon bolt (M8 40)
31 Hexagon socket head bolt (M6 20)
32 Hexagon bolt (M6 20)
33 Oil pan
| Remove/install | ||
1 | Disconnect ground cable at battery | ||
2 | Engine, transmission encapsulation Unbolt | With code XM1 | |
3 | Drain engine oil | See engine oil and filter change | |
4 | Remove air intake hose (1) | Engine 601.943 | |
5 | Loosen charge air hose from charge air pipe | Engine 602.980 | |
6 | Unscrew heat shield on turbocharger | Engine 602.980 | |
7 | Slacken fan shroud (37) | Detach clamps (10) on both sides of the cooler and lay fan shroud (37) over fan. | |
8 | Unscrew nuts (14) and remove hexagon head bolts (13) | ||
| |||
9 | Remove stabilizer bracket (15) and fold down anti-sway bar (16) | ||
10 | Insert engine lifting device (7) | Insert engine lifting device (7) into engine hood catch and adjust with threaded bolts until it is free of play. | |
11 | Unscrew front engine mount on engine support | Front engine mount: Remove bolt from engine mount (2), then remove washer (3) and heat shield (4). Left engine mount: Remove bolt from engine mount (5) and washer (6). Installation: Lower engine using an engine hoist until the engine support lies on the engine mount, insert bolts with washers and heat shield, lower engine further and tighten bolts. | |
| |||
12 | Raise engine with engine hoist (7) | Raise engine with engine support until intake manifold lies on the blower duct | |
13 | Remove bolt (20) and remove bracket ( | ||
14 | Pull out vent hose (19) and detach seal (18) | Installation: Replace gasket (18) | |
15 | Remove hexagon socket head bolts (25) and rpm sensor (24) | Engine 602.980 | |
16 | Remove bolts (23) on transmission | | |
17 | Remove bolts on the oil pan | ||
| |||
18 | Lower oil pan | ||
19 | Remove oil pump | Engine 602.980 | |
20 | Take off oil pan (33) together with gasket (17) | Installation: Clean sealing surfaces for oil pan free of sealant residues and replace seal | |
21 | Install in the reverse order |
Oil pan
Number | Designation | Engine | Engine | ||
BA01.45-N-1001-01H | Bolt, oil pan to cylinder crankcase | M6 | Nm | 9 | 9 |
M8 | Nm | 23 | 23 | ||
M10 | Nm | - | - | ||
BA01.45-N-1002-01H | Bolt, transmission bell housing to oil pan | Nm | 45 | - | |
Engine mounts, engine supports
Number | Designation | Engine 602.980 | Engine 601.943 | ||
BA22.10-N-1002-01A | Engine support on front end mount | Nm | 83 | 83 | |
Front axle stabilizer
Number | Designation | Models 690, 901, 902, 903, 904 | ||
BA32.35-N-1001-02E | Bolt or nut, anti-roll bar bearing shell to front axle beam | M8 | Nm | 30 |
Pulse generator
Number | Designation | Model 901, 902, 903, 904, 905 | |
BA54.00-N-1001-01A | Bolt, rpm sensor to oil pan | Nm | 9 |
Workshop equipment
WE58.40-Z-1007-11A | Engine lifting fixture |
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