AP42.10-T-4251CA | Check lining thickness of brake pads and condition of brake disks. | 6.9.11 |
MODEL NMB613.367 /368
with VOSE front axle for O560,
with Lucas disk brake system D3
MODEL NMB613.367 /368 with REAR AXLE 746.211 /216
with Knorr SB 7000 disk brake system
W42.10-0008-02
Dimensions of brake disk
1 Brake disk
A Total thickness of new brake disk
B Wear limit
C Brake disk wear indicator
T42.10-0044-02
Possible wear patterns of brake disk surface
1 Brake disk
A1 Network-like cracking
B1 Cracks running to the center of the wheel hub
C1 Unevenness of surface
D1 Through-cracks
a Length of cracks
b Breadth and depth of cracks
c Brake lining friction surface
T42.10-0045-01
Brake pad thickness
2 Lining
3 Carrier plate
D Lining thickness, new condition
E Lining thickness, minimum
| Check | ||
1 | Remove wheels | ||
2 | Measure thickness of brake disks (1) | Replace both brake disks (1) (against a separate order) if: - the brake disk wear indicator (C) is no longer visible or is worn on one side, - the service limit (B) is reached. | |
| |||
3 | Check the brake disk (1) for unevenness of the surface (C1) | Replace both brake disks (1) (against a separate order) if unevenness of the surface (C1) exceed the permissible wear dimensions. | |
Caliper gauge | |||
4 | Check brake disk (1) for cracks | Network-type crack formation (A1) is permissible. | |
Replace both brake disks (1) (against a separate order) if: - the length of the cracks (a) or width and the depth of the cracks (b) exceed the permissible wear dimensions, - through-cracks (D1) are visible | |||
Caliper gauge | |||
5 | Check thickness of brake pads | If the specified minimum lining thickness is reached the brake pads on the affected axle must be replaced complete. | |
6 | Mount wheels. |
Test values for front brake disks
Number | Designation | Model | |||
BE42.10-N-1001-08E | Brake disk | New | mm | 45 | |
Repair limit for | 8 | mm | - | ||
10 mm carrier plate | mm | - | |||
Standard size | mm | 41...45 | |||
Oversize | mm | 38...40 | |||
Wear limit for friction linings with | 8 | mm | - | ||
| 10 mm carrier plate | mm | - | ||
Wear limit | absolute | mm | 35 | ||
BE42.10-N-1002-08E | Brake disk | Maximum unevenness of surface | mm | 1.5 | |
Maximum length of cracks | mm | 63 | |||
Maximum width and depth of cracks | mm | 1,5 | |||
Test values for rear brake disks
Number | Designation | Model | |||
BE42.10-N-1001-09F | Brake disk thickness | New | mm | 45 | |
Repair limit dimension | mm | >39 | |||
Wear limit | absolute | mm | 37 | ||
BE42.10-N-1004-09F | Degree of brake disk wear per side | Maximum unevenness of surface | mm | 1,5 | |
Maximum length of cracks | mm | 63 | |||
Maximum width and depth of cracks | mm | 1.5 | |||
Test specifications for brake caliper friction liner
Number | Designation | Model 613.367/368 with VOSE front axle with Lucas D3 disk brake system | Model 613.367/368 with RA 746.211/216 with Knorr SB 7000 disc brake system | ||
BE42.10-N-1003-11C | Lining thickness | Minimum | mm | 2 | 2 |
Caliper gauge
124 589 05 19 00