Retrofit retrofitting system for diesel particulate reduction

AN49.10-S-0001S

Retrofit retrofitting system for diesel particulate reduction

03.08.2015

Model

636, 639 with engine 646

with code MF8 (Low-emission vehicle Euro 3 Gr. II/III)

not for Germany

Model

639 with engine 646

with code MS3 (Engine version EURO 3)

not for Germany

Shown on model 639 with code MS3 (Engine version Euro 3)

1

Exhaust pipe unit



Remove

 Danger !

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A



Notes on self-locking nuts and bolts

AH00.00-N-0001-01A



Measures for preventing damage to vehicles or components when performing electric welding work

AH00.00-N-0005-01A



General information on body repair

AH60.00-N-0001-01A



General information on MB materials

AH98.00-P-9409-03A

1

Perform the respective nation-specific homologation for approval of the particle reduction system

 Please contact the respective technical area coordinator in the "Market Performance Center" (MPC) or the general distributor before communicating with the customer.

2

Remove rear lower engine compartment paneling



Detach/attach rear lower engine compartment paneling.

MODEL 636 MODEL 639.7##/8## ## as of 055347

AR61.20-S-1105-03S

3.1

Remove existing primary catalytic converter

MODEL 636, 639 with CODE MF8 (Low-emission engine according to EU3 Group 3)



Remove/install primary catalytic converter (near-engine mounted)

AR49.10-S-5510SD

3.2

Remove exhaust pipe unit (1)

Model 639 with code MS3 (Engine version Euro 3)



Install

4

Install primary catalytic converter



Remove/install primary catalytic converter (near-engine mounted)

AR49.10-S-5510SD

 Only perform operation steps for installation of the existing primary catalytic converter or the primary catalytic converter for the retrofitting system. Replace sealing ring and replace spring clip on ATL by a pipe clamp.

5

Install particle reduction catalytic converter

AN49.10-S-0001-01S

 Install exhaust system free of tension; align if necessary.

 Model 636, 639 with engine 646Clamp, front exhaust pipe connection to rear exhaust system

*BA49.10-N-1002-01I

 Model 636, 639 with engine 646Nut/bolt, bracket to front exhaust system

*BA49.10-N-1003-01I

Wax for vehicle underside (1 l container)

*BR00.45-Z-1002-05A

Eurofill chromate-free primer

*BR00.45-Z-1032-07A

 Assembly device

*211589046300

6

Install rear lower engine compartment paneling



Detach/attach rear lower engine compartment paneling.

MODEL 636 MODEL 639.7##/8## ## as of 055347

AR61.20-S-1105-03S

7

Perform cavity preservation



Cavity preservation following repair work

AR97.20-S-1500S

 Only treat the working areas effected on the longitudinal member.

 Exhaust system

Number

Designation

Engine 646 in model 636, 639

BA49.10-N-1002-01I

Clamp, front exhaust pipe connection to rear exhaust system

Nm

45

 Exhaust system

Number

Designation

Engine 646 in model 636, 639

BA49.10-N-1003-01I

Nut/bolt, bracket to front exhaust system

Nm

23

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-05A

Wax for vehicle underside (1 l container)

A 000 986 42 70 10

BR00.45-Z-1032-07A

Eurofill chromate-free primer

R-M Autoreparaturlacke
Dechenstraße 13
44147 Dortmund
Germany
Tel. +49 231 880853-0
Fax +49 231 880853-53
www.rmpaint.net

Parts ordering note

Part no.

Designation

Quantity

B6 656 1005

Particle separator for model 636, 639 with code MF8 (Low-emission engine according to EU3 Group 3)

1

B6 656 1006

Particle separator for model 639 with code MS3(Engine version Euro 3)

1