AD83.70-W-6000-36A | AHE test of electrical system flame monitor short to ground |
| Scope of test | Measuring instrument/ Test connection | Operation/Requirement | Specified value | Possible cause/Remedy | ||
1.0 | Flame monitor Resistance |
E2 | Z14 |
E4 | Ignition: OFF Heater unit: OFF Heater unit and vehicle engine cooled down (25 °C). Disconnect plug connection E on control unit (behind timer). Carry out measurement at plug sleeve housing E. | Value 2.53.5 Ω (at approx. 25 °C): 1.1 Value < 2 Ω: 1.2 | |
1.1 | Flame monitor Function | | Erase fault memory with HHT. Heater unit: ON Read out fault code. Heater unit: OFF | If fault code no longer appears: Inspect plug connections and surroundings for moisture. If fault code re-appears: Inspect plug connections and surroundings for moisture. If no fault can be determined, replace control unit (Z14) on trial. | |||
1.2 | Flame monitor Supply cable |
14/8 | G |
14/9 | Ignition: OFF Heater unit: OFF Disconnect 14-pin plug connection G for heater unit under air recirculation box (on vehicle blower). Carry out measurement at plug housing. | Value > 30 kΩ: 1.4 Value < 2 Ω: 1.3 | |
1.3 | Flame monitor Internal resistance |
a | X8 |
b | Ignition: OFF Remove heater unit (take care not to disconnect coolant circulation), if necessary refer to Danger! Risk of injury and of scalding with high coolant temperature! Disconnect plug connection on heater unit. Carry out measurement directly on plug X8 AD83.70-W-2000-18A. | Value < 2 Ω: Replace flame monitor complete with plug connection X8 and supply cable. Value > 30 kΩ: Replace cable harness to heater unit complete with molded connection plug. | |
1.4 | Flame monitor Cable harness |
E2 | Z14 |
E4 | Ignition: OFF Heater unit: OFF Disconnect plug connection FF8 under electrical compartment. Carry out measurement at plug sleeve housing E. | Value > 30 kΩ: Cable ( ) in cable harness from air recirculation box to electrical compartment. (FF8). Value < 2 Ω: Cable ( ) in cable harness to control unit. In area from electrical compartment to control unit, fit new cable if necessary (use 1 mm2, yellow/green). | |
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